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Hagemann Systems GmbH
Battery Technology

Battery Technology

Product catalog summary

Overview: The document is a comprehensive catalog from Hagemann Systems GmbH, focusing on components and accessories for battery technology. It highlights the growing demand for energy storage systems and the need for autonomous power supplies, even in renewable energy sectors. The catalog includes a wide range of products, with special parts tailored to specific needs.

Main Sections:

Connection Technology: This section covers terminal caps, battery terminals, cable lugs, connectors, insulation screws, and set kits. It emphasizes the use of performance fluid to reduce contact resistance in electrical connections, particularly effective with Lugsulation.
Installation Material: Includes packing plates, flat packing plates, and foam materials essential for battery installation.
Water, Acid, Air: Features battery watering systems, hoses, couplers, and water-based accessories and units.

Key Products and Features:

Performance Fluid: A 235 ml fluid designed to reduce transition resistance in electrical connections, effective on oxide layers of various metal connections.
Terminal Caps: Available in various materials (TPE, PP, PVC) and configurations (right, left, middle outlets), these caps can be pre-assembled or installed subsequently. They are designed for different types of battery terminals, including soldering and crimp terminals.

Additional Information: The catalog provides detailed product specifications, including item numbers and material types, ensuring customers can find the exact components they need. The company encourages contact for custom solutions if the required product is not found in the catalog.

Terminal Caps for Cable Lugs:

Material: TPE, V0 possible
Nominal Cross Section: Only as a guideline
Pre-assembly: Caps can be pre-assembled and remain captive in position
Specifications:
- 35 mm² cable cross section, connection Ø 12-14 mm, height 24 mm, cable outside Ø 8.5-15 mm
- 50 mm² cable cross section, connection Ø 18-19 mm, height 22.2 mm, cable outside Ø 11.5-17 mm
- 95 mm² cable cross section, connection Ø 20-22 mm, height 30.5 mm, cable outside Ø 14.2-22 mm
- 120 mm² cable cross section, connection Ø 34-35 mm, height 35 mm, cable outside Ø 19-27 mm

Terminal Caps for Rigid Connectors:

Material: TPE
Adjustability: Nozzle can be cut to fit various cable diameters
Pre-assembly: Caps can be pre-assembled and remain captive in position
Specifications:
- Max cross section 15 x 4 mm, inside width 15 mm, available in black and red
- Max cross section 25 x 4 mm, inside width 25 mm, available in black and red
- Max cross section 20 x 4 mm, inside width 20 mm, available in black and red

Terminal Caps for Flat Connectors:

Material: PP V0
Installation: Subsequent installation possible
Specifications:
- For connectors up to 15 x 6.5 mm, available in black and red
- For connectors up to 25 x 6.5 mm, available in black and red
- For connectors up to 35 x 6.5 mm, available in black and red

Full Insulation for Cable Lugs – Lugsulation©:

Material: TPE
Guideline: For fine stranded conductors, select the next larger cross-section
Availability: Lugsulation available with or without insulation screw
Specifications:
- 10 mm² cable diameter 5.5 x 6.5 mm, available in black and red, includes insulation screw M8 x 18/22 and M10 x 18/22
- 16 mm² cable diameter 5.5 x 7.5 mm, available in black and red, includes insulation screw M8 x 18/22 and M10 x 18/22
- 25 mm² cable diameter 6.5 x 8.5 mm, available in black

Specifications:

Insulation Screws: Available in M8 and M10 sizes with lengths of 18mm and 22mm. Product codes are provided for each variant.
Cable Lugs: Offered with solid insulation in various sizes (25mm², 35mm², 50mm², 70mm², 95mm²) and colors (red, black). Each set includes a cable lug and an insulation or pole screw.
Material: The insulation material is TPE, with a note that nominal cross sections are guidelines only.

Procedures and Recommendations:

For fine stranded conductors, it is recommended to select the next larger cross-section.
Lugsulation is available without insulation screws if needed.

Battery Terminals:

DIN and Usual Versions: Terminals are available in various forms (A, B, C, D) for different pole orientations and are made from brass or steel. They are tin-coated for ROHS compliance.
Heavy Duty Versions: Designed for larger cable diameters (9 to 17mm), with options for light fittings.
Special Terminals: Include features like vertical screws and compatibility with Asian battery standards (JIS).

Standards and Compliance:

Products are ROHS conform with tin-coated surfaces. Non-standard types are lead-coated and not ROHS conform.

Contact Information: For further inquiries, contact details are provided: [email protected] and www.hagemann-systems.com.

Overview: This document provides detailed specifications and descriptions of various battery terminals and clamps used in connection technology. It includes information on brazing terminals, crimp-battery clamps, band clamps for ground straps, and special connection parts and adapters.

Brazing Terminals: The document lists brazing terminals with specifications such as cable hole diameters and whether they include a slot. These terminals are available in different sizes (50 mm², 70 mm², 95 mm²) and are tin-coated, making them ROHS conform.

Crimp-Battery Clamps: These clamps are customizable in terms of cable hole size and are available in pressed or casted versions. They come in various sizes (10 mm² to 120 mm²) and are available for both positive and negative poles. The document also describes angled versions of these clamps.

Band Clamps for Ground Straps: These clamps are designed for ground straps and are available in sizes ranging from 16 mm² to 95 mm². They are tin-coated and ROHS conform.

Special Connection Parts and Adapters: The document details cone adapters for flat and small poles, available in brass and lead-coated versions. It also includes adapter sets for various pole sizes and configurations.

Material and Compliance: Most components are tin-coated, ensuring ROHS compliance, while some are lead-coated, indicating non-standard types.

Contact Information: For further inquiries, contact Hagemann Systems at [email protected].

Overview: This document provides detailed specifications and descriptions of various connection technology components, including special connection parts, adapters, cable lugs, flex screw connectors, end take-offs, connectors, hybrid connectors, and charging connectors. The document emphasizes the material coatings, compliance with ROHS standards, and available sizes and lengths for each component.

Specifications:

Material Coatings: Components are available in tin-coated (ROHS conform) and lead-coated (non-ROHS conform) versions.
Connection Parts and Adapters: Includes cone adapter sets, special railway terminals, and post inserts made from brass, steel, and stainless steel.
Cable Lugs: Available in various sizes (10mm² to 120mm²) and types (tubular, angled, and special railway lugs) with tin or lead coatings.
Flex Screw Connectors: Offered in sizes from 25mm² to 70mm² with a wide range of available lengths.
End Take-Offs: Provided in sizes from 25mm² to 70mm² with customizable lengths.
Connectors: Includes end terminals and cable connectors with shrinkage tubing and angled cable lugs.
Hybrid and Flex Connectors: Designed for welded cells, available for M10 connections with cable diameters of 35mm² and 50mm².
Charging Connectors: Various types including cinch TPE insulated and unmoulded connectors, suitable for different cable diameters and lengths.

Key Features:

Customizable lengths and configurations are available upon request for most components.
Components are designed to accommodate various industrial and railway applications.
Emphasis on compliance with ROHS standards for environmental safety.

Contact Information: For further inquiries and custom solutions, contact Hagemann Systems via their website or email.

Catalog excerpts

Gesamtkatalog Batterietechnik Catalogue battery technology

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Batterietechnik battery technology ALLES, WAS SIE FÜR IHRE ENERGIESYSTEME BRAUCHEN Der Bedarf an Energiespeichern und ihren einzelnen Systemkomponenten steigt ständig. Selbst erneuerbare Energien sind ohne autonome Stromversorgung nicht umsetzbar. Unsere breit gefächerte Produktvielfalt wird kontinuierlich erweitert und bietet neben den Komponenten auch nützliche Zubehörteile für die störungsfreie Funktion von Energiesystemen. Darüber hinaus entwickeln und fertigen wir Sonderteile für Ihren speziellen Bedarf. Sie sind nicht fündig geworden? Sprechen Sie uns an. Everything you need for your energy...

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Inhaltsübersicht Batterietechnik overview contents battery technology Seite / page Verbindungs- und Anschlusstechnik connection technology Performance Fluid für elektrische Verbindungen performance fluid for electrical connection Abdeckkappen terminal caps Vollisolierung für Kabelschuhe – Lugsulation© full insulation for cable lugs – Lugsulation© Batterieklemmen / Spezialanschlussteile / Adapter battery terminals/ special connection parts / adapter Kabelschuhe cable lugs Verbinder connectors Isolierschrauben insulation screws Verbinder-, Endableiter- und Kabelschuhsets set kitting

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Inhaltsübersicht Batterietechnik overview contents battery technology Seite / page Einbaumaterial installation material Rippenplatten, Füllplatten und Schaum packing plates, flat packing plates and foam Wasser, Säure, Luft water, acid, air Batteriebewässerungssysteme battery watering systems Schläuche hoses Vario Complete Kupplungen vario complete coupler Aquamatikzubehör und -geräte water based accessories and units

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Verbindungs- und Anschlusstechnik connection technology Abdeckkappen Batterieklemmen Kabelschuhe Verbinder Isolierschrauben Sets Terminal caps Battery terminals Cable lugs Connectors Isolation screws Set www.hagemann-systems.com ● [email protected] 2024-08-01 Verbindungs- und Anschlusstechnik / connection technology I S. 1

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Performance Fluid für elektrische Verbindungen performance fluid for electrical connections Abbildung / picture Art.-Nr: / item number Performance Fluid 235 ml. Zur Reduzierung des Übergangswiderstands von elektrischen Verbindungen Verwendbar z. B. an: Batterieverbindungen, Anlassern, Invertern, Lasttrennern, Masseverbindungen, etc. Wirksam auf Oxidschichten von AL/ AI; AI / CU und CU / CU Verbindungen performance fluid 235ml. To reduce the contact resistance of electrical connections application areas i.e.: battery connections, starters, inverters, load disconnectors, on earth connections, ec....

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Abdeckkappen für Batterieklemmen terminal caps, angular form for battery terminals Kabeldurchführung rechts / cable bushing right: ø 20 mm Abbildung / picture Art.-Nr: / item number Kappe für Kabelabgang rechts, terminal cap lead outlet right schwarz / black Kabeldurchführung/ cable bushing ø 20 mm Material / material: TPE mit Klipplasche / with clip 6585023002; HAG 3002 Material / material: PP mit Klipplasche / with clip 6483023006; HAG 3006 Kappe für Kabelabgang rechts terminal cap lead outlet right rot / red Kabeldurchführung/ cable bushing ø 20 mm Material / material: TPE mit Klipplasche...

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Abdeckkappen für Batterieklemmen terminal caps, angular form for battery terminals Kabeldurchführung links / cable bushing left: ø 20 mm Abbildung / picture Art.-Nr: / item number Kappe für Kabelabgang links terminal cap lead outlet left schwarz / black Kabeldurchführung/ cable bushing ø 20 mm Material / material: TPE mit Klipplasche / with clip 6585023012; HAG 3012 Material / material: PP mit Klipplasche / with clip 6483023016; HAG 3016 Kappe für Kabelabgang links terminal cap lead outlet left rot / red Kabeldurchführung/ cable bushing ø 20 mm Material / material: TPE mit Klipplasche / with...

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Abdeckkappen für Batterieklemmen terminal caps for battery terminals Material / material: PP Abbildung / picture Art.-Nr: / item number terminal cap for soldering terminal DIN 72332 schwarz / black Kabelabgang links/rechts auszubrechen lead outlet to break out right and/or left mit Klippnasen / with clips Kabeldurchführung / cable bushing bis / up to Ø 20 mm Abdeckkappe für Lötklemmen DIN 72332 terminal cap for soldering terminal DIN 72332 rot / red Kabelabgang links/rechts auszubrechen Lead outlet to break out right and/or left mit Klippnasen / with clips Kabeldurchführung / cable bushing bis...

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Abdeckkappen für Batterieklemmen terminal caps for battery terminals Material / material: PP V0 Abbildung / picture Art.-Nr: / item number Abdeckkappe für Flachpole GA Vb gerade terminal cap for flat pole GA Vb straight schwarz / black Abdeckkappe für Flachpole GA Vb gerade terminal cap for flat pole GA Vb straight terminal cap for screw terminal 10-70 mm2 short schwarz / black (passend für / fitting for 2201200378) Abdeckkappe für Schraubklemme 10-70 terminal cap for screw terminal 10-70 mm2 short rot / red (passend für / fitting for 2201200377) Die Kappen lassen sich nachträglich montieren....

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Abdeckkappen für Löt- und Quetschklemmen, weich, eckig soft terminal caps, angular form for solder and crimp terminals Material / material: TPE Abbildung / picture Art.-Nr: / item number Kappe für Kabelabgang rechts terminal cap lead outlet right schwarz / black Kabeldurchführung / cable bushing Konisch / conically Ø 14 - 20 mm Kappe für Kabelabgang links terminal cap lead outlet left schwarz / black Kabeldurchführung / cable bushing Konisch / conically Ø 14 - 20 mm Kappe für Kabelabgang rechts terminal cap lead outlet right rot / red Kabeldurchführung / cable bushing Konisch / conically Ø 14...

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Abdeckkappen für Löt- und Quetschbatterieklemmen, weich, eckig soft terminal caps, angular form for solder and crimp terminals Material / material: TPE Abbildung / picture Art.-Nr: / item number Kappe für Kabelabgang Mitte terminal cap lead outlet middle schwarz / black Kabeldurchführung / cable bushing konisch / conically Ø 14 - 20 mm Kappe für Kabelabgang Mitte terminal cap lead outlet middle rot / red Kabeldurchführung / cable bushing konisch / conically Ø 14 - 20 mm Die Kappen können vormontiert oder durch einen Einschnitt des Kabelabgangs auch nachträglich montiert werden. The caps can be...

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Battery Technology

Battery Technology

Catalog excerpts

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