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ROBOT BENDING SYSTEM THE NEXT STEP IN AUTOMATED BENDING
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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 1

■ HACO - ROBOSOFT ROBOT BENDING SYSTEM ■ THE NEXT STEP IN AUTOMATED BE

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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 2

ROBOT BENDING SYSTEM THE NEXT STEP IN AUTOMATED BENDING 02 PRODUCTIVITY THROUGH TECHNOLOGY... Today’s high requirements concerning productivity, quality and production speeds lead to an increasing demand for automated bending systems. For a couple of years now, Haco – in tight collaboration with Robosoft – offers a unique approach to robotised bending: a seamless fusion of hardware and software that results in fast and direct production, where the first product is immediately correct. For demo videos of the robot bending system, please visit www.youtube.com “Robosoft cnc contr

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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 3

Software The product is processed in a specific software suite, developed by Robosoft. First the product drawing is imported and the material properties are defined. Then the software is able to propose the most ideal tool setup, still leaving the opportunity to make manual adjustments. Then there’s a fully automatic bending sequence search. Unlike similar systems, this software is capable of finding all possible bending sequences in a very short amount of time. After finding the optimal bending sequence, the robot program is ready to be simulated and approved for immediate production. In...

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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 4

CASE EXAMPLE: COMPACT BENDING CELL Product group PRESS BRAKE ERM 16040 Graphic control MC9510 T Toptool system quick clamping 100 mm Standard Haco colors No back gauge Standard mechanical gripper Adapter for mounting 2 vacuum suction cups on standard gripper Adapter for mounting magnet on standard gripper PERIPHERAL EQUIPMENT Fence side length 4.9 m with two sliding doors T-shaped floor plate non-chamfered, thickness 20 mm, RAL 7035 Sensor for thickness measurement Sensor for position measurement

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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 5

CASE EXAMPLE: COMPACT BENDING CELL Product group PRESS BRAKE ERM 36100 Graphic control MC9510 T Toptool system quick clamping 100 mm Standard Haco colors No back gauge Back gauge 4 axes X-R-Z1-Z2 Sheet support Anti-deflection table integrated in Wila hemming tool DX100 control Additional rotating axis VST-1500 Vacuum gripper for panels 3000 mm x 700 mm Vacuum gripper for panels 2000 mm x 800 mm Vacuum gripper for profiles PERIPHERAL EQUIPMENT Safety perimeter 6 m x 6 m with access door Retaking station with adjustable arms Pallet with sheet separation by compressed air Reference table...

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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 6

ROBOT BENDING SYSTEM THE NEXT STEP IN AUTOMATED BENDING 4 PRESS BRAKESCE 3 x ERM with table length 1275 mm 1 x ERM with table length 2200 mm Custom clamping Custom colors No back gauge Anti-deflection table 4 x standard mechanical gripper 3 x safety perimeter 3.5 m x 4.5 m with access door 1 x safety perimeter 4.5 m x 5.2 m with access door 4 x square floor plate chamfered, thickness 20 mm, RAL 7035 4 x base plate supply with Vision system 4 x product evacuation chute + container

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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 7

Quick and easy installation The plug-and-play concept of the Haco-Robosoft robot bending system ensures an installation of most bending cells within a single day. This includes on-site installation and start-up of the bending cell. Operator training of the bending cell usually takes no longer than two days. First produced part is immediately correct Haco’s and Robosoft’s high level of technology know-how results in a system where robot and press brake are able to work together seamlessly. This results in the first produced part being correct from the start, thus significantly increasing...

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ROBOT BENDING SYSTEM  THE NEXT STEP IN AUTOMATED BENDING - 8

HACO offers ALSO: Hydraulic Press brakes Hydraulic conventional press brakes, type PPM. Up to 10 axis CNC-controlled hydraulic press brakes, type Synchromaster, Euromaster and HDSY. Capacity of 40 up to 3000 tons. Single or tandem configuration. CNC plasma cutting machines CNC plasma and oxy-fuel cutting machines type Kompakt and Proxima. From 2 x 1 meter (6' x 3') up to 30 x 6 meter (98' x 20'). Haco reserves the right to change any specifications without prior notice and reserves the right to correct any clerical and typographical errors. HACO.ROBOT.E/10.2010 (Non contractual document.)...

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