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Sigma Flow Meter Models 910, 920, 930, Instrument Manual

Sigma Flow Meter Models 910, 920, 930, Instrument Manual
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Sigma Flow Meter Models 910, 920, 930, Instrument Manual

Product catalog summary
Specifications
The Sigma Flow Meter Models 910 and 920 have distinct specifications. Model 910 is compact, with a diameter of 11.4 cm, a length of 44.8 cm, and a weight of 3.54 kg. It operates within a temperature range of -18 to 60 °C and uses a single 6 V dc battery with a typical life of 60 days. Model 920 is larger, with a diameter of 16.8 cm, a length of 44.7 cm, and a weight of 7.5 kg. It uses two 6 V dc batteries with a typical life of 90 days. Both models feature a NEMA 6P (IP67) enclosure rating and support various units of measurement for level and flow.
General Information
Safety is emphasized, with instructions to read the manual thoroughly before use. Hazard information is categorized by severity: Danger, Caution, and Note. Precautionary labels on the equipment must be observed to prevent injury or damage.
Software and Communications
The flow meters require specific software for programming and analysis. Model 920 includes modem communication capabilities and a sampler receptacle for logging sample information.
Installation and Maintenance
Installation involves battery placement, mounting, and sensor connection. Maintenance includes cleaning, storing, and maintaining the O-ring gasket and electronics compartment. Sensor calibration and maintenance are crucial for accurate measurements.
Replacement Parts and Accessories
A list of replacement parts and optional accessories is provided to ensure the flow meters function optimally.
Contact Information and Warranty
Contact details for support in the U.S. and Europe are included, along with warranty information.
European Disposal Regulations
As of August 12, 2005, European users must return old electrical equipment to the producer for disposal at no charge, in compliance with EU Directive 2002/96/EC. Contact the equipment producer for recycling instructions.
Safety Symbols
Various symbols indicate risks such as electrical shock, electro-static discharge, chemical harm, and the need for protective eyewear. Only qualified individuals should handle equipment marked with these symbols.
Hazardous Locations
The 910 and 920 Flow Meters are not approved for hazardous locations as per the National Electrical Code. Installation in such areas must follow manufacturer's specifications to avoid injury or damage.
Confined Space Entry
Users of 950 Flow Meters must be trained in safety procedures for confined spaces, as defined by OSHA's CFR 1910.146. Confined spaces have restricted entry and potential hazards like toxic atmospheres.
FCC Requirements
Devices must comply with FCC rules for telephone network connections. Malfunctioning devices should be disconnected to prevent network harm. Users must provide specific information to the telephone company if requested.
Equipment Attachment Limitations
Certified equipment must meet Canadian telecommunications standards. Users should ensure proper electrical grounding and avoid unauthorized repairs.
Flow Meter Installation Requirements
Use specified batteries and desiccant cartridges to prevent moisture damage. Proper site selection and sensor configuration are crucial for accurate flow measurements. Protective caps should cover connectors when not in use.
Software and Communications
Flow meters require InSight® or Vision® software for data management. Communication options include RS232 serial ports and modems for remote data transfer. The 920 model supports modem communications and sampler connections for wastewater applications.
Specifications and Wiring
The document provides detailed wiring specifications for connecting a Hach sampler to a 920 flow meter. It includes pin designations, wire colors, and descriptions for each pin, such as ground, flow pulse output, sampler start, event input, and bottle number input. Specific voltage ratings and signal durations are also provided.
Installation Procedures
Instructions for installing the 910 and 920 models in various applications are outlined. The document describes setups for dry channels, combined sewer overflow (CSO) applications, and custody transfer or billing arrangements. It emphasizes the importance of accurate flow measurement and provides figures for visual guidance.
Battery Installation and Maintenance
The document specifies the use of Energizer EN-529 alkaline batteries for optimal performance. It provides detailed steps for installing and replacing batteries, including precautions to maintain the watertight seal of the battery compartment. Estimated battery life and voltage readings are also included.
Flow Meter Mounting
Guidelines for mounting the flow meter are provided, emphasizing the correct orientation to prevent corrosion and water ingress. The document lists necessary accessories and provides a table of estimated battery life for different models.
Sensor Connections
Instructions for connecting ultrasonic level sensors, velocity sensors, and optional rain gauges to the flow meter are detailed. Pin descriptions and wire colors for each type of sensor connection are provided.
Maintenance Guidelines
General maintenance tasks include cleaning the flow meter, storing it properly, and maintaining the O-ring gaskets. The document stresses that only qualified personnel should perform maintenance tasks. It also covers desiccant maintenance, including reusing and replacing desiccant materials to prevent moisture damage.
Sensor Calibration
The document states that velocity sensors do not require calibration but should be zeroed during each installation. It provides a step-by-step guide for zeroing the sensor using InSight software.
Installation Guidelines
  • Install only one sensor in pipes less than 61 cm (24 inches) to avoid turbulence and inaccurate measurements.
  • Mount sensors close to the bottom of the pipe invert for accurate low velocity measurements.
  • Avoid monitoring flows directly in the manhole invert; place sensors 3 to 5 times the sewer diameter upstream.
  • Choose monitoring sites away from inflow junctions and flow obstacles to prevent interference and turbulence.
  • Avoid sites with slow-moving flows that encourage silt buildup, as this can affect sensor accuracy.
  • Avoid sites with deep, rapid flows or high velocity, low-depth flows due to installation difficulties and data inaccuracies.
Sensor Calibration and Maintenance
  • Ensure proper strain relief for sensor cables using a desiccant hub.
  • Connect sensors to mounting bands carefully, ensuring cables are secured to avoid debris collection.
  • Position sensors with the angle-face into the flow and adjust for velocity direction as needed.
  • Perform level adjustments upon installation to account for system tolerances.
  • Regularly clean sensors, especially if unexpected data trends occur or if silt buildup is present.
  • Replenish oil in oil-filled sensors to maintain anti-fouling benefits and check for air bubbles.
  • Replace or rejuvenate desiccant beads when they turn pink to prevent sensor damage.
  • Replace hydrophobic filters if they become saturated or damaged.
Replacement Parts and Accessories
  • Various mounting accessories and replacement parts are available, including mounting bands, clips, and rings for different pipe sizes.
  • Oil-filled submerged AV sensors are available with different cable lengths and depth ranges.
Oil-Filled Submerged AV Sensors
These sensors are available in various configurations with different cable lengths and depth ranges. They are designed for submerged applications and come with connectors or bare leads for barrier boxes. The catalog numbers vary based on the specific configuration.
Standard Area Velocity Sensors
Similar to the oil-filled versions, these sensors are available with connectors or bare leads and come in different cable lengths and depth ranges. They are used for measuring area velocity in submerged conditions.
Accessories
A range of accessories is available, including custom cables, hub assemblies, silicon oil packs, and various mounting tools and rings for different pipe diameters. These accessories support the installation and maintenance of the sensors.
Contact Information
Detailed contact information is provided for Hach Company in the USA and Europe, including phone numbers, fax numbers, and email addresses for technical support, repair services, and ordering information.
Warranty
Hach Company offers a one-year warranty against defects in materials or workmanship. The warranty excludes consumable products and damage caused by misuse or unauthorized repairs. Specific limitations and conditions apply.
Exploded View Drawings
The document includes exploded view drawings for models 910 and 920, detailing the components and assembly of these sensor models.
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Catalog excerpts

Sigma Flow Meter Models 910, 920, 930, Instrument Manual-1

USER MANUALSeptember 2005 Edition 10 >

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-2

Visit http: //www.hach.com >

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-3

Hach Company, 2002, 2003, 2005. All rights reserved. Printed in the U.S.A.te 09/05 10 ed >

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-4

Visit http: //www.hach.com >

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-7

Dimensions 11.4 cm dia. x 44.8 cm L (4.5" dia. x 17.625" L) Weight 3.54 kg (7.8 lb) with batteries Enclosure Material PVC Enclosure Rating NEMA 6P (IP67) Operating Temperature Range 18 to 60 ְC (0 to 140 F) Storage Temperature Range Ж 40 to 60 C (Ж 40 to 140 F) Power Source One Energizer EN-529, Alkaline, 6 V dc battery Battery Life 60 days typical, with a 15-minute recording interval, one level and one velocity, one data download per week, at 10 аC (50 F) (also affected by site conditions) User Interface PC MonitoringIntervals 1, 2, 3, 5, 6, 10, 12, 15, 20, 30, 60 minutes Program Memory Non-volatile,...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-8

Dimensions 16.8 cm dia. x 44.7 cm L (6.625" dia. x 17.625" L) Weight 7.5 kg (16.5 lb) with batteries Enclosure Material PVC Enclosure Rating NEMA 6P (IP67) Operating Temperature Range 18 to 60 ְC (0 to 140 F) Storage Temperature Range Ж40 to 60 C (Ж40 to 140 F) Power Source Two Energizer EN-529, Alkaline, 6 V dc batteries Battery Life 90 days typical, with a 15-minute recording interval, one level and one velocity, one data download per week, at 10 аC (50 F) (also affected by site conditions) User Interface PC Monitoring Intervals 1, 2, 3, 5, 6, 10, 12, 15, 20, 30, 60 minutes Program Memory Non-volatile,...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-10

The 910 and 920 Flow Meters are not approved for use in hazardous locations as defined in the National Electrical Code. DANGERAlthough some Hach products are designed and certified for installation in hazardous locations as defined by the National Electrical Code, many Hach products are not suitable for use in hazardous locations. It is the responsibility of the individuals who are installing the products in hazardous locations to determine the acceptability of the product for the environment. Additionally, to ensure safety, the installation of instrumentation in hazardous locations must be per...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-11

1. The Federal Communications Commission (FCC) has established Rules which permit this device to be directly connected to the telephone network. Standardized jacks are used for these connections. This equipment should not be used on party lines or coin lines. 2. If this device is malfunctioning, it may also be causing harm to the telephone network; this device should be disconnected until the source of the problem can be determined and until repair has been made. If this is not done, the telephone company may temporarily disconnect service. 3. The telephone company may make changes in its technical...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-12

The Load Number (LN) assigned to each terminal device denotes the percentage of the total load to be connected to a telephone loop which is used by the device, to prevent overloading. The termination on a loop may consist of any combination of devices subject only to the requirement that the total of the Load Numbers of all the devices does not exceed 100. > Use only Energizer EN-529, Alkaline, 6 V dc batteries (Cat. No. 3667). Batteries Battery Compartment Desiccant Use a desiccant cartridge to avoid moisture damage to the batteries and electronics. See Desiccant Maintenance on page26 for more...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-13

The accuracy of flow measurements greatly depends on the suitability of the monitoring site. Select sites that have normalized flow and minimal turbulence. Turbulence can make it difficult to detect an average velocity in the flow stream. Obstructions, vertical drops, pipe bends, and elbows can create turbulence and affect the accuracy of your measurements. Table 1 contains suggestions for preventing turbulence. Table 1Suggestions for Preventing Turbulence > Site ConditionSuggested Remedy OutfallsAttach the sensor at least ten times the maximum expected level upstream of the outfall.Vertical...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-14

Submerged Depth/Velocity Sensors Submerged Depth/Velocity sensors can measure level and velocity simultaneously. A submerged pressure transducer measures level. Velocity is measured with sound waves, using the Doppler principle. Wafer Velocity Sensor The Wafer Velocity Sensor (Cat. No. 88005 or 88006) is an extremely low-profile velocity sensor. It does not measure level. The streamlined shape of the wafer probe allows velocity measurement in very low-flow conditions. When used in conjunction with a level sensor (such as the In-Pipe Ultrasonic Level Sensor), you can calculate flow. In-Pipe Ultrasonic...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-15

You can program or retrieve data from your flow meter via modem, DTU II, or direct connection to the RS232 serial port using a PC and one of the following software packages: ? InSight > Data Analysis Software is a Microsoft Windows > ή program for small- to medium-sized flow monitoring jobs. ? Vision > Integrated Sewer System Management Software provides high-end, automated data collection and automated batch report processing, using an unlimited number of meters. Vision is a Microsoft Windows > ή program. > ? Built-in flow equations ? Pager activation upon alarm condition ? 2-way modem and serial...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-17

CAUTION Use care when making modem connections as high voltage may be present on the phone wires! The 920 Flow Meter can be configured with a 14,400 baud, cellular capable internal telephone modem (Cat. No. 4872).These advanced, very low power modems let you communicate with Hach loggers over long distances using public telephone lines or a cellular phone.The 920 Flow Meter modems communicate at speeds from 300 to 14,400 baud. Connect the red and green wires from the logger modem connector to the red and green wires provided by the telephone company. Figure 3Modem Receptacle Pins > Pin LetterDesignationWire...

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Sigma Flow Meter Models 910, 920, 930, Instrument Manual-18

Pin LetterWire ColorDescription AWhiteNot used.BGroundBlueProvides the ground line that is used in conjunction with the other signals on this connector.CFlow Pulse OutputYellowUsed in conjunction with Pin B (ground) to tell a sampler that a pre-determined amount of flow has accumulated. Rating: +8 V dc. Output current is 100 mA dc (max.) with a duration of 500 ms.DSamplerStartBlackUsed to wake upӔ a wastewater sampler when a level and/or rainfall set-point condition is met so that it can begin sampling. Used in conjunction with Pin B (ground), this line is normally allowed to float and is switched...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.