Habasit – Solutions in motion HabaSYNC® Timing Belts Products and Fabrication Capabilities

HabaSYNC® open-end timing belts 4 HabaSYNC® wide timing belts 5 HabaSYNC® open-end joining 6 HabaSYNC® flex seamless timing belts 8 Cast timing belts 9 V-guides and longitudinal profiles 11 Cleats - false teeth attachments 13 HabaSYNC® double-sided belts 16 Pulleys and clamp plates 17 HabiPLAST™ support guides 18 Tools - BTM-1 tension meter 19

HabaSYNC® timing belts -Swiss precision by nature Process automation is essential for achieving high productivity and competitiveness in today's challenging business environment. In the manufacturing and materials handling industries, optimum performance for conveying and linear movement applications requires precise product positioning and synchronous conveying, along with high operational efficiency and reliability. And all this, while meeting ever-increasing environmental and energy-saving requirements. The HabaSYNC® range of timing belts and accessories delivers the precision, efficiency...

HabaSYNC® open-end timing belts When you require parallel or linear synchronicity for timing belt conveyor applications, HabaSYNC® open-end belts meet the challenge thanks to their exact tooth pitches with very small tolerances. The belts deliver precise positioning and gentle product conveyance without damage or bottlenecks, while supporting increased throughput and greater efficiency due to tighter product spacing on the belt. HabaSYNC® open-end belts also offer the highest possible and most efficient drive characteristics. They feature low noise and minimal start-up delay due to their low...

HabaSYNC® wide timing belts HabaSYNC® wide timing belts are designed especially for synchronous conveying applications and precise product positioning where wide-surface conveyance is required. Wide timing belts can be ordered in widths of up to 600 mm. Habasit wide timing belts provide positive drive and synchronized conveying. This results in slip-free conveyance, more precise belt running, higher timing and positioning accuracy, and less elongation. This yields a lower shaft load and consistently lower energy consumption. Offered in widths of up to 600 mm the wide timing belts can be used...

HabaSYNC® open-end joining A timing belt is only as strong as its weakest link. Whatever your application, Habasit can provide the right joining method to ensure faultless belt performance, a long service life, and excellent application safety. Thanks to our expertise and wide range of connection technologies, you can access a full range of configuration options for your application. Connection options The following joining technologies are available: •• Welded joints = Habasit Flexproof •• Mechanical joints = 5, 8 or 11 pins •• Mechanical joints = Habasit hinge joint •• Mechanical joints = Habasit...

Mechanical joints - Habasit hinge joint These unique connection types developed and patented by Habasit offer the same benefits as pin joints, while providing the best joint tensile strength and transversal rigidity on the market. The bending plane of the belt is not changed by the hinge joint, which prevents fast-running belts from vibrating. The joint is completely integrated in the belt body, which means that there are no open spots or gaps in the belt surface. Hinge joints are suitable for food applications due to the use of stainless steel and polyamide. All teeth remain with no gap; and...

HabaSYNC® flex seamless timing belts HabaSYNC flex seamless (truly endless) timing belts are ideal for synchronized conveying and precise positioning of heavy loads. Manufactured with helically wound cords, they provide double the strength of joined endless belts. They can also be used in high power transmission applications. HabaSYNC® seamless timing belts are manufactured in endless lengths without cord interruption. The cord is coiled in a spiral shape. They can be universally used for all tasks in conveyance and power transmission engineering up to 10,000 rpm. Synchronized conveying When...

Cast timing belts HabaSYNC® cast timing belts integrate the best of Habasit timing belt expertise with the design accuracy and dimensional precision of a molded belt solution. Cast belts are made with thermoset elastomers such as cast polyurethane and silicones and with a wide variety of cords including steel, aramid, polyester and fiberglass. The molds can be machined to yield intricate shapes and contours to match application needs. Cast belts are typically provided when a complex construction is required and molding is the right solution.

To help meet the most demanding application needs, a vast selection of different covers and surface structures for HabaSYNC® timing belts is available. Habasit offers the largest cover portfolio on the market, giving you a choice of over 100 different types of covers, divided into six material groups: •• •• •• •• •• •• Elastomer / rubber PVC Polyurethane PET / fleece Foams Special materials Our wide range of cover options allows a broad selection of mechanical, physical, and chemical properties to fit your application needs. To select the best cover for your application, please refer to the technical...

V-guides and longitudinal profiles V-guides, and other longitudinal profiles, can be added to HabaSYNC® timing belts to help track the belt or assist in conveying and product placement. Habasit offers a full array of industry standard and custom profiles. V-guides are available notched and unnotched.

Welded cleats Cleats (TPU profiles) can be welded onto the convey side of the timing belt in any number, shape, or placement using high-frequency welding (HF), friction welding, or infrared welding. Cleats are particularly important for applications in the packaging and food processing industries. In addition to the standard TPU materials; different durometer, TPU with food approval, and special properties are also available. As an option, profiles can be reinforced by supports (gussets) made of the same material, and are offered with perforations for attachments. If you require custom profile...