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HabaCHAIN Product Guide

HabaCHAIN Product Guide
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HabaCHAIN Product Guide

Product catalog summary
Introduction
This document serves as a product guide for HabaCHAIN® slat and conveyor chains by Habasit, highlighting the importance of selecting and applying products with the assistance of an authorized Habasit sales specialist to ensure safety and performance. It includes a disclaimer regarding liability limitations due to varying usage conditions.
Product Liability and Safety
Habasit belts and chains, made from various plastics, are flammable and can emit toxic smoke if ignited. Users should avoid exposing these products to potential ignition sources.
Contents Overview
The document is organized into sections covering different types of chains and accessories, such as slat top plastic and steel chains, flexi chains, snap-on chains, multiflex chains, case chains, and various sprockets and idlers. Each section provides detailed specifications and application recommendations.
Product Types
  • Slat Top Plastic Chains: Available in straight and radius running designs.
  • Flexi Chains: Designed for modular conveyor systems.
  • Case Chains: Offered in multiple designs and pitches.
  • Multi-Hub Sprockets and Idlers: Allow customization with different hub inserts.
  • Low Back Pressure Chains: Include standard and sliding block systems.
  • Slat Top Steel Chains: For heavy-duty and high-temperature applications.
  • Snap-on Chains: Feature a two-piece design with a steel roller base and plastic top plate.
  • Multiflex Chains: Heavy-duty biplanar chains for specific applications.
Chain Selection Criteria
Criteria for selecting the appropriate chain type include chain path, material, pin material, color, and available accessories. Additional documentation and resources are referenced for further guidance.
Nomenclature
The document explains the coding system for identifying chain types, versions, materials, and styles, with examples provided.
Material Overview
HabaCHAIN® products are made from high-quality plastics, with specific materials recommended for different applications. The guide lists standard chain materials, their properties, and suitable temperature ranges.
Conclusion
The guide concludes with safety information and an overview of the Habasit solution, emphasizing proper product selection and application for optimal performance and safety.
Material Overview
  • POM (Acetal) Materials: Enhanced with self-lubricating agents, suitable for high-speed applications.
  • Polyamide Materials: High strength and abrasion resistance, suitable for heavy conveying applications.
  • PBT Materials: Low friction and good abrasion resistance, suitable for high-speed, dry-running applications.
  • Polypropylene and Other Materials: Chemically resistant, suitable for applications involving chemical agents.
Steel Chains and Pins
  • Carbon and Stainless Steel: Used for various applications, offering different levels of strength and chemical resistance.
  • Specialty Pins: Designed for high chemical resistance and specific environmental conditions.
Sprockets and Accessories
  • Sprocket Materials: Include cast iron, polyamide, polyethylene, and other compounds.
  • Accessories: Include low-friction POM and other materials for specific chain applications.
Chain Data
Various models of slat top chains are available, each with specific dimensions, weight, tensile strength, and material options.
Characteristics Summary
The document provides a detailed comparison of materials based on impact resistance, wear resistance, chemical resistance, strength, friction characteristics, and suitability for different environmental conditions.
Specifications
  • Materials: Chains are made from plastic with stainless steel pins, with options for plastic pins available.
  • Standard Packaging: Chains are packaged in lengths of 3.048 meters (10 feet).
  • Weight and Strength: The weight specifications are indicative, and nominal tensile strength varies across different chain models.
Chain Types and Features
  • Straight Running Chains: Include models like Slat Top 828 and 831.
  • Radius Running Chains: Models such as Slat Top 879B, 880B, and 882B.
  • Special Features: Some chains include magnetic tracks and high friction GripTop inserts.
Related Products
The document references various sprocket rims, idler rims, and inserts compatible with the chains.
Recommendations
For specific material requests or further information, contacting a local Habasit partner is advised.
Procedures and Options
The document outlines the availability of standard packaging and the option for custom materials upon request. It also describes the use of inserts to increase friction for incline or decline applications.
Related Products
Each chain type is associated with related products such as Multi-Hub Sprocket-Rims, Inserts, and Solid Sprockets.
Chain Data and Description
Each chain type is described in terms of its design and application.
Accessories
The document details accessories like inserts and drilled holes, which can be customized for specific applications.
Critical Information
The document emphasizes the importance of contacting a local Habasit partner for further information and availability.
Snap-on Chains
These chains feature a steel base roller chain with snap-on plastic or steel top plates, designed for radius running.
Multiflex Chains
Plastic chains designed for conveyor layouts requiring tight turns.
Case Chains
Details both straight and radius running case chains, made of plastic and designed for bi-directional travel.
Accessories and Inserts
Custom inserts can be fitted into most snap-on chain types to increase friction.
Key Specifications
Each chain type is listed with its specific width, weight, nominal tensile strength, and material.
Contact Information
For further information and availability, readers are encouraged to contact their local Habasit partner.
Chain Specifications
  • Case Chain 1410T (Radius): Features a radius running plastic tab chain with an open top design.
  • Case Chain 3200 (Straight): A straight running plastic chain designed for bi-directional travel.
  • Case Chain 3210T (Radius): Similar to the 1210T series but with different material variety.
  • Case Chain NH78 (Straight): Designed for heavy-duty applications like sewage treatment.
Accessories
  • Extended Pins: Available for straight running chains.
  • Pushers and Attachment Points: Include half round pushers and stainless steel attachments.
  • Multi-Hub System: Modular split sprockets and idlers with interchangeable hub inserts.
Sprocket Data
  • Multi-Hub Sprocket Rims: Available for various series, featuring noise dampening materials.
  • Solid Sprockets: Series 600 and 810 are detailed.
Materials and Customization
The document emphasizes the availability of different materials upon request and the possibility of customizing bore configurations.
Contact Information
For further details and product availability, customers are advised to contact their local Habasit partner.
Solid Idlers - Series 7100
Specifications include the number of teeth, diameter, and bore size, primarily made from nylon (NY).
Solid Sprockets - Series NH78
Available in nylon (NY) and polyethylene (PE), suitable for NH78 series chains.
Split Sprockets - Series 1061
Designed for 1061 series chains, available in NY and PE materials.
Retainer Rings
Used for axial fixation of sprockets and idlers, made from polypropylene (PP).
Chemical Resistance
Provides a comprehensive table of chemical resistance for various materials.
Safety Information
Emphasizes safety when handling chains, including turning off power and using protective gear.
General Safety Precautions
  • Ensure all machinery is turned off and locked out before chain installation.
  • Use safety glasses, protective clothing, gloves, and safety shoes.
  • Support chains to prevent uncontrolled movement.
  • Do not connect or disconnect chains without understanding their construction.
  • Take precautions during flame cutting or welding near conveyors.
Habasit Solutions
  • Habasit focuses on providing solutions and partnerships, emphasizing customer success.
  • Committed to innovation, with significant annual investment in R&D.
  • Certified for quality with ISO 9001:2000 certification.
  • Offers a wide range of products tailored to specific needs.
Product Range
  • Fabric-based conveyor and processing belts (HabaFLOW®).
  • Plastic modular belts (HabasitLINK®/KVP®).
  • Power transmission belts (HabaDRIVE®) and timing belts (HabaSYNC®).
  • Chains, profiles, guides, wear strips, and more.
Contact Information
Habasit AG headquarters located in Reinach-Basel, Switzerland, with contact details provided for various international offices.
See more

Catalog excerpts

HabaCHAIN Product Guide-1

HabaCHAIN® Slat and Conveyor Chains Product Guide Habasit– Solutions in motion

 Open the catalog to page 1
HabaCHAIN Product Guide-2

Product liability, application considerations If the proper selection and application of Habasit products are not recommended by an authorized Habasit sales specialist, the selection and application of Habasit products, including the related area of product safety, are the responsibility of the customer. All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any kind are made as to their accuracy or suitability for particular applications. The data provided herein are based on laboratory work with small-scale test equipment,...

 Open the catalog to page 2
HabaCHAIN Product Guide-3

Getting Started - Chain Selection Criteria _6 Slat Top Plastic Chains _ Low Back Pressure Chains Slat Top Steel Chains_ Flexi Chains_ _ Snap-on Chains_ Multiflex Chains_ Case Chains _ Case Chain Accessories 84 - 87

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HabaCHAIN Product Guide-4

Multi-Hub Sprockets and Idlers Solid Sprockets and Idlers Split Sprockets Retainer Rings_ Chemical Resistance - Plastics 118-122 Chemical Resistance - Steel 123

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HabaCHAIN Product Guide-5

Product Types Slat Top Plastic Chains Available in straight running 820, 821, 828 and 831. Radius chain available in 879, 880, 882 and 1061. Tight turning radius available in 770 and 890. Low Back Pressure Chains Standard version 821 and 882 as well as patented sliding block system available. Slat Top Steel Chains Available in four steel qualities and designed for the beverage industry, as well as for heavy duty, high temperature and static electricity applications. Flexi Chains For standardized modular conveyor systems made of aluminum or steel proles. Snap-on Chains Two-piece chain with steel...

 Open the catalog to page 5
HabaCHAIN Product Guide-6

Getting started Chain Selection Criteria What do you need to know to select the right chain type? How can you get the necessary information? We outline several things below to think about when selecting a chain type, and indicate where you can nd specic information. Chain material HabaCHAIN® offers a variety of different materials to meet specic application requirements. Some of these are only available on request. Pin material Stainless steel pins are available in magnetic and nonmagnetic alloys. Chain path Conveyor chains can run either through curves and/ or straight. We refer to them as "radius"...

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HabaCHAIN Product Guide-7

Chain code Chain type Version K = Standard L = Plastic pin M = Magnetic P = AISI 304 pin S = Snap-on B = Base chain Q = AISI 316 pin D = Bushing – = Single link Chain width (or pitch for base chains or connecting links) Material (see material overview) Link-Design A = Standard T = Tab B = Bevel P = Multi-Hinge J = Special bevel H = Heavy duty K = No backbending Style A = Standard G = GripTop F = Flight R = Low back pressure S = Sliding block W = Wave Top C = Curve Top P = Pusher E = Modied tab Extensions Extensions Type: digits 16 and 17 +WG Wide gap hinges +L4 Four nger GripTop +D1 Tubular GripTop...

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HabaCHAIN Product Guide-8

Multi-Hub Sprocket and Idler code (single items) Multi-Hub Sprocket-Rims and Idler-Rims Multi-Hub Inserts Chain type Shaft diameter Type G = Sprocket L = Idler Shaft type R = Round Teeth (equiv. no. for Idler) Type Z = Drive L = Idler Extensions Type: digits 10 and 11 +ND Special noise dampening material Examples C0820G25+ND Chain 820 or similar engagement Type Multi-Hub Sprocket-Rim Teeth 25 Material Special noise dampening material C0820L21 Chain 820 or similar engagement Type Multi-Hub Idler-Rim Teeth 21 H030RZ Multi-Hub Insert Shaft diameter 30 mm Shaft type Round Type Drive H100RL Multi-Hub...

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HabaCHAIN Product Guide-9

Solid Sprocket and Idler code, Multi-Hub assembly code Solid Sprockets and Idlers Chain type Type M = Machined Sprocket L = Idler S = Molded sprocket Z = Split sprocket A = Multi-Hub sprocket assembly E = Multi-Hub idler assembly Teeth (equiv. no. for Idler) Material (see material overview) Bore size (see code below) Bore shape R = Round with keyway Q = Square L = Round with clearance Hub type or Flexi 7100 chain type (A, B, C, E, M, 2, 3, 4 see code below) Extensions Bore size: digits 11 and 12 Round shape Square shape Pilot bore Hub type or Flexi 7100 chain type: digit 14 2 for C7100K0248 chain...

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HabaCHAIN Product Guide-10

Accessories code Chain type Version K = Standard L = Plastic Pin M = Magnetic S = Snap-on T = Tool Chain width (special code only for accessories see below) Accessories (see code below) Material (see material overview) Link-Design A = Standard T = Tab B = Bevel M = Magnetic J = Special bevel Style A = Standard G = GripTop F = Flight R = Low back pressure S = Sliding block E = Modied tab Extensions Chain width: digits 7 to 9 Code Accessories: digits 10 and 11 EP Extended pin HR Half round pusher A1 Plastic tab one hole (one side) A2 Plastic tab one hole (two sides) K1 Stainless steel attachment...

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HabaCHAIN Product Guide-11

Examples C0820K325XAPTAA+05 Chain 820 Version Standard Width 3.25 inch Accessory Custom insert type A Material PT Link-Design Standard Style Standard Extension Accessory on every fth module per 10 ft C1873SQ12XBLFTA+11 Chain 1873 Version Snap-on Width 12.00 inch Accessory Custom insert type B Material LF Link-Design Tab Style Standard Extension Accessory on every 11th module per 10 ft C1200K224K2DPAA+031 Chain 1200 Version Standard Width 2.24 inch Accessory Plastic tab two holes (two sides) Material DP Link-Design Standard Style Standard Extension Accessory on every third module per 10 ft and...

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HabaCHAIN Product Guide-12

Material overview Plastic chains HabaCHAIN® products are made of high quality plastics from the best raw material producers. Habasit’s program of studying material applications ensures the most suitable plastic type material for the particular conditions, as listed below: Plastic chains – Standard chain materials Material Standard POM (Acetal) with good strength and good coefcient of friction. For standard low speed applications. Low-friction POM (Acetal) with high strength and good abrasion resistance. Suitable for high speed applications. Extra low-friction POM (Acetal)1) with a special selflubricating...

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HabaCHAIN Product Guide-13

Material overview Plastic chains – Special chain materials Density [g/cm3] Polyamide with high strength and abrasion resistance. Material has very good long-term heat resistance. Suitable for heavy conveying applications in dry conditions and at elevated temperatures. Material is specially modied for improved stability at elevated temperatures. Flammability UL94 V2 *Above +40 °C (+104 °F) the material is very tough and develops its best properties. Reinforced polyamide with very high strength and toughness. Suitable for heavy conveying applications in dry conditions and at elevated temperatures....

 Open the catalog to page 13

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.