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Metallurgically clad pipes

Metallurgically clad pipes

Metallurgically clad pipes

Product catalog summary
Introduction
Since the mid-1980s, BUTTING has been producing metallurgically clad pipes for global clients. These pipes feature a diffusion bridge that tightly bonds metal layers, making them suitable for various applications such as SCR pipes, riser pipes, and process or line pipes.
Specifications
  • Outer Diameter (OD) ranges from 114.3 mm (4") to 1,219 mm (48").
  • Wall thicknesses up to 70 mm with a maximum wall thickness/OD ratio of 1:10.
  • Random lengths up to 12 m, extendable to 24 m with circumferential weld.
  • Manufactured according to API and DNV standards.
  • Compatible with S-Lay, J-Lay, bundle, or Reel-Lay processes.
Benefits
  • Offers a wide range of material combinations.
  • High corrosion resistance internally and high pressure resistance externally.
  • Cost-effective compared to solid pipes.
  • Used for spool fabrication.
Manufacturing Process
Clad pipes are an economical alternative to solid pipes, used where pressure and corrosion resistance are required. The process begins with the manufacture of metallurgically clad plates, followed by extensive testing and inspection. The JCO-process is used to form the plates into pipes, followed by tack welding and a combination of welding methods for the carrier material and cladding. Heat treatment may be applied depending on material properties, and pipes undergo calibration to achieve prescribed tolerances.
Testing and Quality Control
Non-destructive testing includes hydro testing, ultrasonic testing (UT), radiographic examination, and dye penetrant or magnetic particle inspection. The longitudinal weld and pipe ends undergo 100% UT-testing, with additional X-ray testing as required.
Company Overview
BUTTING is a leading processor of stainless steels, offering a range of services including welded pipes and customized components. With headquarters in Knesebeck, Germany, and additional facilities in Germany and China, the company employs over 1,900 people and processes over 80,000 metric tonnes of stainless steel and clad materials annually.
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Catalog excerpts

Metallurgically clad pipes-1

BUTTING ǀ Metallurgically clad pipes Metallurgically clad pipes Already since the mid eighties we have been producing pipes from metallurgically clad plates for renowned customers all over the world. The tight bond between the metal layers of these pipes is achieved by a diffusion bridge. Depending on their intended application and technical requirements metallurgically clad pipes are used, for example, as SCR pipes, riser pipes, process or line pipes. Technical details at a glance: • Sizes range from OD 114.3 (4") up to OD 1 219 mm (48") • Wall thicknesses up to 70 mm • Maximum wall thickness / OD ratio 1:10 • Random lengths up to 12 m (up to 24 m with circumferential weld) • Produced in accordance with API and DNV • Suitable for S-Lay and J-Lay method, bundle or Reel-Lay process Benefits of metallurgically clad pipes: • A wide range of materials and combination options • High corrosion resistance at the inside and high pressure resistance at the outside • Cost savings compared to solid pipes •

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Metallurgically clad pipes-2

jection lines or pipelines for the transport of waste water. The many fields of application of metallurgically clad pipes require a wide range of dimensions. For pipes made from plate sizes ranging from 4"–48" and wall thickness/diameter ratios of 1 to 9 can be taken into account. The production of metallurgically clad pipes is based on the requirements of API or DNV GL and it starts with the manufacture of metallurgically clad plates, as described in chapter 2.1. During goods income control the plates are being tested according to specific requirements including identification of possible damages...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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