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High Power Test Systems

High Power Test Systems
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High Power Test Systems

Product catalog summary
Introduction
The document marks the 75th anniversary of Gustav Klein, a company renowned for its power supply systems for industrial applications. It emphasizes the company's global reach, diverse product offerings, and dedication to quality and innovation.
Company Overview
Established in 1948, Gustav Klein has become a leading manufacturer of power supply systems, including test and simulation systems for batteries, fuel cells, and drives. The company operates from Germany and Austria, having delivered over 400,000 systems to 105 countries.
Product Portfolio
Gustav Klein offers a variety of high-performance test systems, such as:
  • Single-Channel Systems for testing batteries, fuel cells, and powertrains.
  • Multi-Channel Systems for energy-saving tests and simulations.
  • Flex-Channel Systems for versatile testing configurations.
These systems are built for durability, featuring high-quality components, extended service intervals, and user-friendly operation.
Applications
The test systems are utilized in various applications, including:
  • Testing DC charging stations and DC/DC converters.
  • Battery and fuel cell testing, including end-of-line and long-term tests.
  • Testing electrical components and assemblies.
Quality and Service
Gustav Klein focuses on providing reliable power solutions tailored to customer-specific needs, offering support for pilot projects and customized adaptations. They ensure first-class service with immediate support and a comprehensive range of services from commissioning to modernization.
Technical Specifications
The document details specifications for different test systems, including power ratings, voltage and current ranges, cooling options, and communication interfaces. It also lists available accessories like power distribution units and discharge units.
Conclusion
Gustav Klein is dedicated to supporting the All Electric Society by advancing e-mobility and offering solutions for developing and producing fuel cells, batteries, and powertrains. The company anticipates future collaborations with its customers and partners.
Technical Overview
The document provides detailed specifications and features of the I-TS-3870 high-performance test systems, designed for automotive, hydrogen, and laboratory sectors. These systems operate with AC mains voltage from 380 to 690 V and frequency of 50/60 Hz, featuring high measurement and control accuracy with 16 Bit ADC for voltage and current.
Environmental Conditions
The systems are designed to operate under specific environmental conditions as per EN standards, with enforced air or water cooling methods to manage heat and noise.
Safety and Standards
The systems comply with safety standards EN ISO 13849-1 and EN 60204-1, and EMC standards EN 61000 series. They include safety features like lockable main switches, stop switches, and redundant DC output contactors.
Options and Features
Options include water cooling for increased protection class IP54, battery emulation, insulation monitoring, and various interface options like Modbus/TCP, CAN, and VNC. The systems can be customized with special enclosures and safety equipment.
Overload and Multi-Channel Systems
The I-TS-3870-ol version allows for short-term overloads up to 50% higher rated output for 60 seconds. The MI-TS-3871 offers multi-channel capabilities for increased performance through parallel output channels.
Applications
These systems are suitable for battery testing, electrolyzer testing, fuel cell testing, and powertrain testing, providing seamless transition from source to sink operation.
Historical Context
The document briefly outlines the history of Gustav Klein, highlighting key milestones such as the development of thyristor rectifiers and inverters, and the introduction of compact UPS systems.
Key Milestones
  • 2012-2013: Delivered bidirectional inverters for the world's largest second-life energy storage from e-vehicle batteries.
  • 2016: Constructed a new production hall with 2,000 m² in Greifenstraße, Schongau.
  • 2018: Recognized as one of the nine best Bavarian companies with the Großer Preis des Mittelstandes award.
  • 2022: Celebrated the 75th anniversary of the Gustav Klein company.
Services Offered
Gustav Klein provides a comprehensive range of services including:
  • Customized adaptations and retrofits
  • 24-hour hotline support
  • Calibration of test systems
  • Delivery and commissioning
  • Spare parts supply
  • Renewal and modernization of power supply
  • Training courses
  • Maintenance and repairs both on-site and in the factory
Contact Information
The company has offices in Germany and Austria, with contact details provided for both locations.
See more

Catalog excerpts

High Power Test Systems-1

High Power Test Systems Test power supplies Bidirectional power supplies for testing and simulating batteries, fuel cells, drives and further components. GERMANY & AUSTRIA PREMIUM QU ALITY

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High Power Test Systems-2

75 years Gustav Klein On the occasion of the 75th anniversary of the Gustav Klein company, I would like to express my sincere thanks to all customers, business partners and employees for the many years of successful cooperation. In addition to its headquarters in Schongau, the company has had another production site in Austria since 1969. The complete product range can also be manufactured at our Inzing facility. Since its foundation in 1948 by Gustav Klein, the company has developed into a globally well-positioned manufacturer of power supply systems for industrial applications. In the meantime,...

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High Power Test Systems-3

75 years Gustav Klein Locations Application examples for test and simulation systems test and simulation systems 12 Overview Gustav Klein test systems 14 Single-Channel System - overload 20 Multi-Channel System - overload 28 ichieftstand, Inzing / Austria

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High Power Test Systems-4

Gustav Klein has been supplying power supply units and systems for 75 years. The expertise and experience of our qualified employees offer you reliability and competence in solving your specific requirements. Thanks to the continuous further development of our product portfolio, truly safe systems will also be available in the future. Reliable Power Solutions.

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High Power Test Systems-5

• Service-friendly system design • No scheduled software updates required • Long service intervals Simple and safe use of the devices Durable system design • Over 15 years of experience with test systems speak for themselves • Possibility of subsequent upgrades • High-quality system components from selected suppliers • At least 10 years spare parts availability • Manufactured exclusively in Germany and Austria Realisation of special customer requirements • Support from Gustav Klein for pilot projects • Large selection of options • Customised adaptations possible • Immediate support from GK telephone...

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High Power Test Systems-6

• Long-term test Testing electrical components & assemblies Testing of fuel cells • Long-term test 6 I High-performance test systems

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High Power Test Systems-7

High-performance test systems I 7

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High Power Test Systems-8

Application 1: Testing DC charging stations For optimal performance and realistic testing of your EV charging systems, our I-TS is the perfect choice. The I-TS simulates the EV batteries for these tests. Integrate the I-TS into your test environment to ensure the reliability and safety of your products and reduce time-to-market. Test bench for charging technology • • • • • Fault injection Analyzer / Simulator DC fault injection Connection box Communication test Application 2: Multi-channel system with energy balancing via DC bus Our innovative multi-channel system MI-TS allows you to test multiple...

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High Power Test Systems-9

Application 3: Test bench for DC/DC converters When testing DC/DC converters, theDC DC channels of the (M)I-TS serve as a source and as a load. DC/DC converters with integrated galvanic isolation can be tested DCwith an MI-TS-3871 with 2 channels. For DC/DC converters without internal galvanic isolation, the I-TS-3872 or two separate I-TS-3870 are suitable for testing. Application 4: Test bench for batteries Due to the seamless transition between source and sink operation and the high dynamics, the (M)I-TS is suitable for testing batteries as a cycler or for the pulse power test. In the pulse...

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High Power Test Systems-10

Testing and simulation Bidirectional power supplies for testing and simulating batteries, fuel cells, drives and further components. Single-Channel System DC source / sink: I-TS-3870 Multi-Channel System DC source / sink: MI-TS-3871 Single-channel system for testing and simulating batteries, fuel cells and powertrains. One output with up to 1500 V and 1200 A. Maximum power in single operation 650 kW, up to 2.6 MW in parallel operation. (Maximum values for voltage, current and power depending on the specific configuration). Multi-channel system for energy-saving tests and simulations. Two or four...

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High Power Test Systems-11

Flex-Channel System DC source / sink: I-TS-3872 Single-Channel System AC source / sink: (R)TS-AC-5445 / 5446 State-of-the-art, liquid-cooled DC source / sink. Depending on requirements, the system can be used in single, serial or parallel mode. Voltages of up to 1500 V are possible in serial mode. Rated power up to 200 kVA 1~, up to 500 kVA 3~ Frequencies from 16.7 to 800 Hz. High-performance test systems I 11

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High Power Test Systems-12

Accessories for test and simulation systems Additional accessories are available to complement and round off our power supplies. PDSB (Power distribution switching box) PDU (Power distribution unit) Control cabinet for parallelizing several DC outputs or for switching a DC output to different test benches. Over 50 different variants are available. Control cabinet for local connection of the test object in the test bench. Additional capacitors and isolating devices can also be integrated here. 12 I High-performance test systems

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High Power Test Systems-13

Capacitor box Touch-proof housing with capacitors to stabilize the control loop. DCU (Discharge Unit) If the possibility of AC mains recovery is not sufficient, the Discharge Unit offers the possibility of using discharge resistors to reduce the energy of the device under test in the battery emulation. High-performance test systems I 13

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High Power Test Systems-14

Gustav Klein test systems Power rating in kW Power overload capability Performance Voltage with center point Current range in A (per channel) Parallel switching capability (flexible) Parallel switching capability (rigid) Available protection classes Air cooling Liquid cooling Communication interfaces (standard) Communication interfaces (optional)

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High Power Test Systems-15

2 or 4 Channels max. 650 kW max. ± 2400 A (2 Chan.) max. ± 4800 A (4 Chan.) 2 or 4 Channels max. 650 kW max. ± 2400 A (2 Chan.) max. ± 4800 A (4 Chan.) 2 or 4 Channels max. 500 kW max. ± 2400 A (2 Chan.) max. ± 4800 A (4 Chan.) 2 or 4 Channels max. 500 kW max. ± 2400 A (2 Chan.) max. ± 4800 A (4 Chan.) ProFibus, ProFinet, EtherCAT, LabVIEW, Matlab/Simulink Profibus, Profinet, EtherCAT, LabVIEW, Matlab/Simulink Profibus, Profinet, EtherCAT High-performance test systems I 15

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All Gustav Klein catalogs and technical brochures

Archived catalogs

  1. AIC-3890

    6  Pages

  2. GR

    2  Pages

  3. DCW-5751

    2  Pages

  4. RTS-AC

    2  Pages

  5. BRTS-DC-3867

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.