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Core Materials Brochure (v8)

Core Materials Brochure (v8)

Core Materials Brochure (v8)

Product catalog summary
Introduction
Gurit specializes in developing and manufacturing structural core materials for sandwich constructions, enhancing stiffness and reducing weight. Their product range includes various core materials tailored to specific specifications and manufacturing processes, available in sheet form with different cut patterns and finishes.
Core Materials Overview
  • Gurit® G-PET™ Thermoplastic Foam Core: A recyclable PET core offering a balance of mechanical properties, temperature resistance, density, and cost, suitable for a wide range of applications.
  • Gurit® PVC & Gurit® PVC HT Cross-Linked PVC Foam: Closed-cell foams with high strength-to-weight ratio, excellent chemical resistance, low water absorption, and thermal insulation. The HT version supports high-temperature processing up to 140°C.
  • Gurit® Corecell™ SAN Structural Foam: Known for high toughness and impact resistance, ideal for large, high-performance structures.
  • Gurit® Balsaflex™ End Grain Balsa Wood Core: Offers a high strength-to-weight ratio, available in various densities and formats, approved by Germanischer Lloyd.
Product Main Features
The document compares core materials based on shear strength, compression, dynamic impact resistance, processibility, compatibility, and third-party certifications, including Germanischer Lloyd, ABS, and DNV.
Applications and Certifications
Each core material is suited for specific applications such as marine, wind turbines, and civil structures, with certifications from various international bodies ensuring quality and reliability.
Conclusion
Gurit offers a comprehensive range of structural core materials, each with unique properties and certifications, catering to diverse industrial needs. Their products are designed to provide high performance, durability, and adaptability across various applications.
Product Specifications
  • Gurit® G-PET™LITE: Available in thicknesses of 15-150mm, reduces resin uptake by up to 0.8kg/sqm without compromising adhesion.
  • Gurit® PVC: Versatile core used in marine and wind turbine applications, offering high chemical resistance and certification from ABS, GL, and pending approvals from DNV and RINA.
  • Gurit® Balsaflex™: Made from end-grain balsa, provides a high strength-to-weight ratio, suitable for wind turbine blades, marine, and automotive applications.
Product Formats
Gurit provides various product formats to enhance conformability and performance, including Plain Sheet (PL), Plain with Bleeder Holes (PH), Single Cut (SC), Double Cut (DC), Contour Scrim (CS), and Vacuum Infusion Core (VIC).
Applications and Engineering
Gurit core materials are used in marine, wind energy, and structural engineering applications, engineered to enhance stiffness and reduce weight in sandwich panel structures without compromising strength.
Sandwich Panel Engineering Theory
Sandwich structures consist of two high-strength skins separated by a core material, increasing panel thickness without adding significant weight. The core acts like the web in an I-beam, providing lightweight separation between load-bearing flanges. Key failure modes include skin wrinkling, shear crimping, and panel buckling, influenced by core properties such as shear modulus and compressive strength.
Structural Engineering with Core Materials
Gurit provides innovative solutions for marine and wind energy applications, addressing challenges such as weight reduction, stiffness, and durability.
Technical Information and Pricing
For detailed product information, datasheets, and pricing, customers are encouraged to visit Gurit's website or contact their representatives.
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Catalog excerpts

Core Materials Brochure (v8)-1

PRODUCT INFORMATION : CORE MATERIALS DELIVERING THE FUTURE OF COMPOSITE SOLUTIONS CORE MATERIALS [email protected] www.gurit.com

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Core Materials Brochure (v8)-2

INTRODUCTION Gurit is a technical leader in the development and manufacture of structural core materials. Cores in a sandwich construction are specified by designers and architects to increase stiffness and reduce the weight of a composite structure. Gurit has a range of core materials to fit any specification or manufacturing process. Structural core materials are offered in sheet form and with a variety of cut patterns or finishes, tailored to customer needs or processing choice. Gurit® G-PET™ THERMOPLASTIC FOAM CORE Gurit® G-PET™ is a highly adaptable, recyclable, thermoplastic PET (polyethylene-terephthalate)...

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Core Materials Brochure (v8)-3

GURIT’S RANGE OF STRUCTURAL CORE MATERIALS SHEAR PRODUCT MAIN FEATURES ¬ Recyclable ¬ Cost-effective ¬ Excellent mechanical properties Gurit® G-PET™LITE ¬ Recyclable fire retardant foam for civil applications ¬ Also available with ‘LITE’ surface treatment ¬ All-purpose foam ¬ Suitable for all sandwich applications ¬ Superior strength & stiffness:weight ¬ Outstanding chemical resistance ¬ High temperature processing up to 140°C ¬ Industrial grade structural foam ¬ Compatible with prepreg processing ¬ Superior strength & stiffness:weight ¬ Cost-effective ¬ High performance foam, ideal for marine...

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Core Materials Brochure (v8)-4

Brown Brown Brown Blue Blue Blue Brown Green Please contact local Gurit representative HALF SHEET SIZE HALF SHEET SIZE NOMINAL SHEET SIZE NOMINAL SHEET SIZE SHORT EDGE MARKING NOMINAL DENSITY NOMINAL DENSITY SPECIAL SHEET (FLEXIBLE PANEL ONLY) HALF SHEET SIZE NOMINAL SHEET SIZE NOMINAL SHEET SIZE UNBONDED THICKNESS UNBONDED THICKNESS PLEASE NOTE: Maximum unbonded thicknesses can vary across Gurit sites. Please contact your local sales representative for more information. Pale Brown Pale Brown Pale Brown SHORT EDGE MARKING UNBONDED THICKNESS UNBONDED THICKNESS PLEASE NOTE: Maximum unbonded thicknesses...

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Core Materials Brochure (v8)-5

Gurit® G-PET™ and G-PET™ LITE Recyclable Structural Foam High Process Temperature Gurit® Corecell™ T Structural Foam Core High Chemical Resistance High Process Temperature ¬ Withstands high process temperatures ¬ Excellent adhesion & mechanical properties ¬ Suitable for all PVC core applications ¬ Excellent mechanical properties ¬ Excellent chemical resistance ¬ Outstanding chemical resistance ¬ Compatible with all types of composite manufacturing techniques ¬ Ideal for resin infusion ¬ Now benefits from ‘LITE’ surface treatment technology to reduce resin uptake INTRODUCTION INTRODUCTION Gurit®...

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Core Materials Brochure (v8)-6

Gurit® Balsaflex™ Classic Wood Core High strength to weight ratio Complete Core Solutions ¬ High quality composite core material made from end grain balsa ¬ Highest strength to weight ratio of any structural core ¬ Natural, sustainable and responsibly sourced INTRODUCTION Gurit standard product forms are described below. Gurit can also tailor sheets to your own specification - please call to discuss your requirements. PL – Plain Sheet – Optimum material properties. Limited bending in-mould. Gurit® Balsaflex™ is the classic end-grain balsa wood core, featuring very high strength to weight ratio....

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Core Materials Brochure (v8)-7

SANDWICH PANEL ENGINEERING THEORY Complete Core Solutions Single skin laminates, made from glass, carbon, aramid, or other fibers may be strong, but they can lack stiffness due to their relatively low thickness. Traditionally the stiffness of these panels has been increased by the addition of multiple frames and stiffeners, adding weight and construction complexity. INTRODUCTION Gurit has an extensive kitting capability to provide all the Gurit® Corecell™ formats in customised, numbered, ready to use, CNC machined kits. Gurit can make comprehensive kits using either full customer drawings or...

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Core Materials Brochure (v8)-8

STRUCTURAL ENGINEERING WITH CORE MATERIALS WIND ENERGY TURBINE BLADES Gurit’s heritage lies in engineering high performance yachts such as Americas Cup, Open 60’s and Volvo 70’s. However, over the past 30 or so years, Gurit has been involved with almost every type of marine craft including military power boats, production cruisers, and some of the world’s most spectacular superyachts. Whilst Gurit is most widely recognised for its marine expertise, the team has considerable experience in the provision of innovative engineering solutions to many different structures. Material solutions developed...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.