ROLLBLOC Die Lifters
11Pages

The slots in the press table de-fine the shape and size of therequired ROLLBLOC die lifters. > In the case of ROLLBLOC dielifters with spring pressure , it is advisable to separately equipthe cross-over zone (A*) andthe maximum die plate support in rolling direction. The dielifter lengths are to be sizedaccordingly. In the case of ROLLBLOC dielifters for > ROLLBLOC die lifters with Experience has shown that thelarge tolerance of this dimen-sion renders it > spring pressure are manufac-tured in relatively short lengths.They can be inserted in thetable slots and locked in posi- tion one after the other or in adistributed layout. A particularadvantage of this configuration is that individual sections canbe removed from the cross-overzone thus clearing space for the required clamping elements.With ROLLBLOC die lifters for absolutely neces-sary ROLLBLOC ball version offerthe advantage of being able to easily move dies in any direction.In conjunction with different die formats, this advantageensures to individually measure theslot depth. The slot depth mustbe specified to an accuracy of1/10 mm when ordering (see order code Page 14/fold-in flap).Size deviations from the small-est size of the standard to thelargest slot depth can be sup- plied at extra cost. hydraulic operation ,the cross-over zone and the diearea are added to the totallength of the required ROLL- BLOC die lifters. The availablelengths are listed in the particularly short setuptimes . hydraulic operation , the die islowered onto the press table byway of pressure relief. The die is clamped when theROLLBLOC die lifters, that canbe moved and removed underthe die, are depressurised. ordertables ROLLBLOC roller version offer (from Page 14 onwards). double the load bearing capa-city . They enable exact lineartransfer of the die. This linear technology requires accuratedie positioning during transferto the die table or to the die loading arms. To further reduce rolling fric-tion, we recommend hardenedstrips on the underside of thedie.Unlike the ball version, theROLLBLOC die lifter with rollerscan also be used in the die baseplate (overhead installation). When calculating the desirednumber of die lifters a smallerdie can be more crucial than abigger one, because there is a smaller number of balls/rollerssupporting the die! > The standard version of ROLL-BLOC die lifters is designed for maximum temperatures of If the entire load bearing capacity of a ROLLBLOC dielifters is not required in full, versions with half the number of load carrying elements canbe ordered. Special versions available onrequest. 80C . The version for high tem-perature applications with-stands maximum temperaturesof up to 200аC . > When ordering ROLLBLOC dielifters for hydraulic operation, specification of the thread con-nections G 1/8" or SAE_44-20 > must be added to the ordercode The length of the die base plate(in rolling direction) defines the In the standard version, the roll-ing direction is . longitudinalwith number of load carrying ball orroller elements. Multiplied bythe carrying force of the liftingelements (kN), the result repre- sents the the die lifters. The follow-ing options are availablewithout extra charge: - Transverse rolling direction- Any rolling direction (on request)* Bottom of Page 14 die-specific load bear-ing capacity for the minimumlayout of 2 table slots. Further table slots are simply equippedwith die lifters in order to in-crease the load bearing capacity. 13 >

f a a 1 2.5 x 45 h c h f=lifting height above table 1.5 mm > b roller versionOrder code > +0,2 +0,2 1 +0,2* 18 mm 30 mm 30 mm D18K... D18W... 22 mm 38 mm 38 mm D22K... D22W... 28 mm 44 mm 48 mm D28K... D28W... 36 mmh 53 mmh 61 mmball versionOrder code D36K...*Standard slot depth (minimum size in accordance with DIN 650)Due to the possible tolerance, the slot depth must be measured exactly for ordering purposes. See the ordering designation guide overleaf D36W...Slot sizea > A A/2 Fixing lock L G 1/8 Г ROLLBLOC ball versionwith hydraulic pressureROLLBLOC ball versionwith spring pressure...

Slot widthLoad carrying elementLift functionNumber of load carrying elementsEffective slot depthThermal load Rolling direction Hydraulic connection R G1/8 S SAE_44-20 N Standard temp max. 80 ԰C H High temp max. 200 C L Roller version, longitudinal Q Roller version, transverse Ж Ball version for T-slot DIN 650 314 exact slot depth h (1/10 mm) for rectangular slot 300 18x30 380 22x38 440 28x44 530 36x53 09 Number of balls/rollers F Spring pressure H Hydraulic pressure K Ball W Roller D18D22D28D36 T-slot DIN 650/rectangular slot >

4 Lifterlength Numberof balls Load bearingcapacity/Lifter Ordercode PreisDM Lifterlength Numberof rollers Load bearingcapacity/Lifter Ordercode PreisDM 105 mm 3 0.75 kN D18KF03 / 300 N 121.֖ 105 mm 3 1.5 kN D18WF03 / 300 LN 121. 140 mm 4 1.00 kN D18KF04 /...֖ N 145. 140 mm 4 2.0 kN D18WF04 /...LN 145.֖ 175 mm 5 1.25 kN D18KF05 /... N 195.֖ 175 mm 5 2.5 kN D18WF05 /...LN 195. 210 mm 6 1.50 kN D18KF06 /...֖ N 230. 210 mm 6 3.0 kN D18WF06 /...LN 230.֖ 280 mm 8 2.00 kN D18KF08 /... N 260.֖ 280 mm 8 4.0 kN D18WF08 /...LN 260. 350 mm 10 2.50 kN D18KF10 /...֖ N 300. 350 mm 10 5.0 kN D18WF10 /...LN...

4 Lifterlength Numberof balls Load bearingcapacity/Lifter Ordercode PreisDM Lifterlength Numberof rollers Load bearing capacity/Lifter Ordercode PreisDM 245 mm 7 0.35 kN D18KH07 /300 N R 121.֖ 245 mm 7 7 kN D18WH07 /300 L N R 121. 315 mm 9 4.5 kN D18KH09 /...֖ N R 145. 315 mm 9 9 kN D18WH09 / ... L N R 145.֖ 385 mm 11 5.5 kN D18KH11 /... N R 195.֖ 385 mm 11 11 kN D18WH11 / ... L N R 195. 490 mm 14 7 kN D18KH14 /...֖ N R 230. 490 mm 14 14 kN D18WH14 / ... L N R 230.֖ 560 mm 16 8 kN D18KH16 /... N R 260.֖ 560 mm 16 16 kN D18WH16 / ... L N R 260. 630 mm 18 9 kN D18KH18 /...֖ N R 300. 630 mm 18...

1 Die size > 2 Load bearing capacity/mean limit load (kN) > 3 Die size > 2 Load bearing capacity/mean limit load (kN) > 3 Length in roll-ing direction Carrying points per rollway Allocation of Carrying points per rollway Allocation ofLength in roll-ing direction 2 slots 3 slots 4 slots 2 slots 3 slots 4 slots 400 mm 10 8 12 16 400 mm 10 16 24 32 500 mm 12 10 15 20 500 mm 12 19 29 38 630 mm 15 12 18 24 630 mm 15 24 36 48 800 mm 20 16 24 32 800 mm 20 32 48 64 1000 mm 25 20 30 40 1000 mm 25 40 60 80 1250 mm 31 25 37.5 50 1250 mm 31 50 75 100 Use the detailed information on the fold-in flap...