The purpose of the manual, which has been prepared by Guralp Ving ve Makine is to provide crane operators with sufficient user guidance, as well as rules to be noted and information regarding safety matters including periodical servicing and performance information. This manual includes information about machine assembly, installations, commissioning, testing, trouble shooting, maintenance and repairs. Legal Notice: All the rights of the content including texts, photos, drawings and various content in this guide or/and webpage are the property of GURALP VlNQ VE MAKiNA KONSTROKS'lYON SANAYi VE...

Wire Rope Hoist Machine Operating and Maintenance Instructions Wire rope hoists that mentioned in this guide book are produced in terms of national and international CE quality standards. Please double check if there are any damages that occured during transportation. If there are any, it is necessary to report all damages. Never carry out an installation using damaged parts. Crane operators are required to take the appropriate trainings. Operator’s tasks are stated at article E.1. All employees are required to have the appropriate training and also should know how to participate in risk assessments...

Wire Rope Hoist Machine Operating and Maintenance Instructions

Wire Rope Hoist Machine Operating and Maintenance Instructions

Wire Rope Hoist Machine Operating and Maintenance Instructions This symbol is used for all risk assesments, details and information. A Warning of electric voltage Only people who have the relevant license or have needed training can respond to failure. A Warning of suspended load It’s forbidden to stay under suspended loads. This might cause risk to life. Safety in operations Includes observing operations safety and prevent any failure at the hoist. A.2 Instruction book: Read carefully the maintenance and instruction book.

Wire Rope Hoist Machine Operating and Maintenance Instructions • Wire rope hoists are designed to lift vertically. Depending on the design, they can either be stationary or mobile. • If any fundamental alterations and modification changes are made to the wire rope hoists components, such as, motor speed A or to the hoist trolley, the manufacturer company should be informed. Authorized people from the manufacturer company could respond to failure. Otherwise, CE declaration of conformity will be invalidated. • If the load being pulled in a horizontal direction is overloaded it may cause some issues....

Wire Rope Hoist Machine Operating and Maintenance Instructions If any of these operating instructions are not observed for inspection, maintenance, installation and operation, the guarantee will become invalid. These are: • Failures and damages caused by usage error. • After delivering the product to the customer, any failures and damages caused while carrying. • Failures and damages caused by black out or high voltage, wrong electric installation or also not following the instructions which are on the products instruction label. • Failures and damages caused by working the hoist over maximum...

B Recognition of wire rope hoist Wire Rope Hoist Machine Operating and Maintenance Instructions • Wire rope hoists with the modular structure let more than one variation. (Stationary, Monoray, Double Girder) • Our hoist machines comply with national and international standards and are in accordance with the CE branding conditions. B.1 Stationary hoist 1. Hoisting motor, gear box, break group 3. Wire rope guide 4. Carrier chassis group 1. Hoisting motor, gear box, break group 3. Wire rope guide 4. Carrier chassis group 8. Travelling motor, gear box, break group 1. Hoisting motor, gear box, break...

Wire Rope Hoist Machine Operating and Maintenance Instructions Hoist Type

Wire Rope Hoist Machine Operating and Maintenance Instructions • Monorail wire rope hoist connection position and torque table Z: Wheel running clearence is for all machines 3±1mm 1. Profile connection pipe 3. Monorail inter-connection profile 4. Inter-connection shear connector 5. Buffer connection shear connector

Wire Rope Hoist Machine Operating and Maintenance Instructions • Double girder wire rope hoist wheel running clearence, rail allowance KKM : Trolley gauge Umax : Maximum trolley gauge LI min : Minimum trolley cauge LI max - LI min = 6mm (TS ISO 8336)

Wire Rope Hoist Machine Operating and Maintenance Instructions C.4 Wire rope angle • Maximum permitted wire rope deflection angle between 4° and 1,5°. (DIN15020) 1,5° <a <4° Wire rope should never rub against hard objects. C.5 Hoist limit switch C.5.1 Tour limit switch • Open limit switch door. • 1-2 tour Loosen the bolt which is on the picture. • Limit switches adjust with no:1 and no:2 screws. • Turning number 1 screw left or right direction adjusts stopping position of the limit switch door in downward direction. • Turning number 2 screw left or right direction adjusts stopping position of...

Wire Rope Hoist Machine Operating and Maintenance Instructions C.6 Trolley limit switches • Margin switches are used as standard on all machines. • Limit switch works for both ways. Double staged. • X: Left stand Y: Right stand Z: Slow speed C.6.1 Double girder trolley limit switches C.6.2 Monorail trolley limit switches

Wire Rope Hoist Machine Operating and Maintenance Instructions For security reasons, the cranes electrical assembly should be carried out by qualified electricians. All connections should be done without power. Relevant safety instructions should be taken seriously. • Should be used working conditions convenient cable as main power feeding cable. • All cable connections should be tied firmly. • See the table below, fuse rates for stationary wire rope hoist. Main switch • During the connections, main switch should be switched off. • To avoid any work accidents, you should have work safety signs....