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Stainless steels

Stainless steels
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Stainless steels

Product catalog summary
Overview: The document provides comprehensive solutions for machining stainless steels, focusing on drilling, reaming, milling, and threading tools. It highlights the properties of stainless steels, optimal machining practices, and specific tool recommendations by Guhring.
Stainless Steels and Their Attributes: Stainless steels, particularly austenitic types, are characterized by high chromium content (>12%), offering excellent resistance to corrosion and chemically aggressive substances. Common applications include the food industry, power plants, shipbuilding, and architecture.
Machining Properties: Stainless steels tend to work harden, have poor heat conductivity, and exhibit high toughness, leading to heavy cutting loads and unfavorable chip formation. Optimal machining requires sharp tools with specific back taper and clearance angles, high feed rates, and effective cooling, preferably with high-performance cutting oil.
Tool Selection and Machining Recommendations: The document emphasizes the importance of selecting sharp tools and maintaining machine rigidity. It suggests using the shortest possible tool and conducting machining tests to determine optimal cutting speeds.
Drilling Tools: Guhring offers Ratio drills (RT 100 VA and RT 100 T) with specific geometries and coatings for stainless steels, ensuring high performance and secure chip evacuation. The document provides detailed specifications and machining results for various drill types, including solid carbide micro-precision drills and high-speed steel drills (GU 500).
Reaming Tools: HR 500 high-performance reamers and solid carbide NC-reamers are highlighted for their accuracy and performance in stainless steels. The document includes machining results and specifications for these tools.
Milling Tools: RF 100 VA and RF 100 VA/NF end mills are designed for vibration-free cutting and improved surface quality. The document details their application, benefits, and machining results.
Threading Tools: Guhring offers a diverse range of threading tools specifically designed for machining stainless steels. The document introduces reference tools for ISO metric threads, including taps, fluteless taps, and thread milling cutters. These tools are available for various thread types and tolerance zones, with options for different surface finishes and thread depths.
Specifications: The document lists tool types, materials, coatings, diameter range, thread depth, cooling and lubrication methods, and machine types. It also provides performance data indicating tool life in terms of the number of threads produced.
Standard and Custom Tools: Guhring offers standard tools conforming to DIN standards and custom modular tools tailored to specific machining tasks. The modular tools aim to solve complex tasks efficiently, saving production time and costs.
Contact Information: Guhring oHG provides contact details for further inquiries and emphasizes that no liability is accepted for printing errors or technical changes. Conditions of Sale and Terms of Payment are available upon request.
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Catalog excerpts

Stainless steels-1

Stainless Steels Complete solutions from one source • • • • • drilling from ø 0.8 mm and up to 80xD drilling depth HPC reaming with highest accuracy HPC milling with perfect surface finish threading tools for every application custom made modular tools

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Stainless steels-2

Guhring solutions for the machining of stainless steels Stainless steels and their attributes Stainless or acid-resistant steels have a very high chromium content > 12 %, an excellent resistance against chemically aggressive substances and corrosion. The chromium creates a micro oxygen diffusing chromium dioxide coating on the surface, that prevents in-depth corrosion. Most stainless steels are from the austenitic group of steels. Next to chromium, nickel is the most important constituent of the structure, often molybdenum is also added to optimise the mechanical characterisics. The range of...

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Stainless steels-3

Guhring solutions for the machining of stainless steels Properties and attributes when machining When machining stainless or acid-resistant steels, the following properties should be noted: These materials tend to work harden, are very poor conductors of heat and display a high toughness and shear elongation. The high toughness leads to a very heavy cutting load especially when drilling and when producing threads. In addition, the mechanical properties of stainless or acid-resistant steels produce unfavourable chips that tend to stick and jam. Optimal machining and tool selection Stainless or...

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Stainless steels-4

Drilling tools for stainless steels Ratio drills RT 100 VA and RT 100 T Constant high performance and accuracy in stainless steels is provided by Guhring‘s Ratio drills RT 100 VA in the diameter range from 3.0 to 20.0 mm for the drilling depths 3xD and 5xD as well as Guhring‘s Ratio drills RT 100 T in the diameter range from 3.0 to 14.0 mm for the drilling depths 15xD, 20xD, 25xD, 30xD and 40xD. The geometries, tool materials and coatings of these two Ratio drills is especially adapted for the machining of stainless steels enabling the highest cutting parameters, perfect surface quality and secure...

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Stainless steels-5

Drilling tools for stainless steels Shank form Tool description and application Drilling depth Tool material Surface finish Diameter range RT 100 VA - Ratio drills with coolant ducts DIN RT 100 6537 K VA solid carbide TiAlN nanoA solid carbide TiAlN nanoA solid carbide TiAlN nanoA solid carbide TiAlN nanoA RT 100 T - Ratio drills with coolant ducts Guhring RT 100 standard T solid carbide solid carbide solid carbide solid carbide solid carbide

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Stainless steels-6

Drilling tools for stainless steels Solid carbide micro-precision drills For especially small holes in stainless steels Guhring offers solid carbide micro-precision drills with diameters between 0.8 and 3.0 mm. They are available without internal cooling for the drilling depths 4xD and 7xD as well as with internal cooling for the drilling depths 8xD and 15xD. Selected solid carbide micro-precision drill machining results Guhring no. TiAlN SuperA TiAlN SuperA TiAlN SuperA Material group stainless steel stainless steel stainless steel Material description blind hole blind hole blind hole machining...

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Stainless steels-7

Drilling tools for stainless steels Shank form Tool description and application Drilling depth Tool material Surface finish Diameter range Solid carbide micro-precision drills without coolant ducts Guhring standard solid carbide Guhring standard solid carbide Solid carbide micro-precision drills with coolant ducts Guhring standard solid carbide Guhring standard solid carbide GU 500 twist drills with reinforced shank

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Stainless steels-8

Drilling tools for stainless steels EB 80 and EB 100 single-flute gun drills Guhring provides single-flute gun drills type EB 80 and EB 100 ex-stock especially for close tolerances or for primarily deep holes and especially for the machining of high-alloyed and stainless steels. Thanks to their special carbide grade, geometry and coating they achieve long tool life in stainless steels as the machining results listed below demonstrate. Selected machining results EB 80 Guhring no. Diameter Coating Material group Material description Drilling depth [mm] Hole type Cooling Lubricant Machine type stainless...

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Stainless steels-9

Drilling tools for stainless steels Flute length (mm)/ Drilling depth Tool material Surface finish Solid carbide Solid carbide Solid carbide Solid carbide Solid carbide TiAlN SuperA Solid carbide TiAlN SuperA Solid carbide TiAlN SuperA Solid carbide TiAlN SuperA Tool description and application Diameter range Gun drills EB80 with coolant ducts Gun drills EB100 with coolant ducts

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Stainless steels-10

Reaming tools for stainless steels HR 500 high-performance reamers and solid carbide NC-reamers High-performance and extreme accuracy are the features of Guhring‘s HR 500 reamers and solid carbide NC-reamers. HR 500 high-performance reamers excel as solid carbide tools in the diameter range up to 20.00 mm with highest performance levels. They are also available as carbide-tipped tools in the diameter range from 22.0 to 40.0 mm, so the tool material is optimally adapted to the machining task. Guhring‘s NC-reamers are designed to satisfy the high quality demands in the production arena and are...

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Stainless steels-11

Reaming tools for stainless steels Tool material Surface finish Guhring HR 500 straight standard S h6 solid carbide Guhring HR 500 straight standard S h6 solid carbide Guhring HR 500 straight standard D h6 solid carbide Guhring HR 500 straight standard D h6 solid carbide Shank form Tool description and application Diameter range HR 500 GS for blind holes Guhring HR 500 straight standard GS h6 HR 500 GD for through holes Guhring HR 500 straight standard GD h6 Solid carbide NC-reamers with extremely unequal spacing Guhring standard solid carbide Guhring standard solid carbide

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Stainless steels-12

Milling tools for stainless steels Ratio end mills RF 100 VA RF 100 high-performance end mills excel with different spiral angles, resulting in a vibration-free cut. With the unequal helix, a considerably better surface quality is achieved on finishing operations and clearly higher feed rates can be achieved with slot drilling and rough milling. With many applications the complete milling process can be covered with a RF 100, generating a considerable cost advantage in addition to an increase in tool life and dimensional accuracy of the workpiece. In combination with the newly developed roughing...

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