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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014

REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014
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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014

Product catalog summary
Overview
The document provides a comprehensive overview of Guhring's HR 500 high-performance reamers and de-burring tools, detailing specifications, applications, and recommendations for use across various materials. It includes detailed specifications and ordering information for high-performance carbide reamers, focusing on their use in precision hole production.
HR 500 High-Performance Reamers
The HR 500 series offers a range of reamers suitable for diameters from 2.97 to 76.00 mm, including solid carbide, carbide and cermet-tipped, and head reamers. These reamers are designed for optimal performance across various materials, providing high-quality machining results.
De-burring Tools
Guhring offers a standard range of de-burring tools for automated finish machining of hole entries and exits, reducing machining time by eliminating manual de-burring processes.
Material Suitability
The document categorizes materials into groups such as steel, stainless steel, cast iron, aluminum, special alloys, and hardened steel, providing recommendations for optimal pre-drilled hole diameters and stock allowances.
Surface Quality and Conversion
Guidelines are provided for converting surface roughness values between Ra and Rz, with examples illustrating the conversion process.
Ordering and Specifications
Detailed specifications for ordering, including Guhring numbers and code numbers, are provided for various reamer types. The document also includes tables with dimensions and availability for different reamer sizes.
Standards and Norms
The reamers conform to various DIN standards, ensuring compatibility with standardized tool clamping systems. The document highlights the importance of concentricity and process reliability in achieving required tolerances.
Applications
The reamers are suitable for machining a range of materials, including steel, hardened steel, special alloys, and aluminum. Recommendations for optimal use based on material type and application are provided.
Troubleshooting and Tolerance Zones
The document includes a fault-finding chart for diagnosing common reaming issues and comprehensive tables detailing tolerance zones in micrometers for various nominal diameters, crucial for ensuring precision in manufacturing processes.
Specifications and Calculations
Detailed calculations for determining permissible maximum and minimum dimensions for reamers are provided, using examples with a nominal diameter of 20 mm. The calculations involve determining the maximum and minimum reamer diameters based on hole tolerance and manufacturing tolerances.
General Remarks
The manufacturing tolerances for reamers are aligned with DIN 1420 standards, designed to ensure reamed holes fit within specified tolerance zones. Factors such as cutting edge angles, workpiece clamping, and machine condition can affect the size of the reamed hole.
Reamer Types and Applications
Reamers are categorized into hand reamers and machine reamers, each with specific applications. Hand reamers are manually operated, while machine reamers are designed for use on machines and are available in various materials like HSS-E and carbide.
Special Recommendations
For machine reamers, the document advises on the use of spiral reamers for through holes and interrupted holes due to their chip evacuation capabilities. It also discusses the use of expanding reamers and the importance of maintaining pre-tension to avoid tool breakage.
Storage and Handling
Reamers are delicate tools and should be stored individually in protective sleeves to prevent damage. Proper handling ensures excellent results and extends the tool's operational life.
Additional Information
The document includes information on carbide reamer designs, adjustment ranges for expanding reamers, and definitions of various angles and dimensions related to reamers.
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Catalog excerpts

REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-1

REAMERS, COUNTERSINKS DE-BURRING TOOLS COMPLETE RANGE 2014

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-2

Perfect reaming in all diameters HR 500 high-performance reamers are the optimal tooling solution for all diameters from 2.97 to 76.00 mm. To apply the optimally designed HR 500 high-performance reamer a range of various HR 500 options is available. Solid carbide reamers up to diameter 20.00 mm Carbide and cermet-tipped reamers up to diameter 40.00 mm Carbide and cermet-tipped head reamers up to diameter 76.00 mm Solid carbide reamers for intermediate dimensions and stepped tools in HR 500 Active programme

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-3

Maximum performance for all materials Our comprehensive HR 500 range includes reamers for the machining of most materials. The perfect combination of special geometries, tool material and coatings provides optimal machining results for all reaming operations.

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-4

DE-BURRING TOOLS Hole entries and exits - quick, clean and fully automated de-burring entry cutting edges moving into the transverse hole de-burring exit Guhring provides a comprehensive standard range of de-burring tools for the finish machining of hole entry, hole exit and transverse hole exit – including the world’s first solid carbide tools for the machine de-burring of hole entry and exit. Instead of a time and cost-intensive manual operation, de-burring in a fully automated operating process reduces the machining time.

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-5

Ober flächenqualität r f ächenqua i ä Umre hnu sverhältnisse Umrechnungsverhältnisse nach DIN 47 rech erhä N 40 Streu B Streu-Bereich Obere Grenze von R z für Umstellung von Ra auf Rz e nze von m mst Obere Grenze von Ra für Umstellung von Rz auf Ra Beispi Beisp 1 spiel p Beipiel 1 Ra in Rz piel n Beim e Be m Vergleich des Mittenrau rtes Ra = 0,4 μm zur mittleren Ra i h s i enra auwert u lere Rauhtiefe Rz, ren liegt diese bei Rz = 1,6. g e 6 Beipiel Beipiel 2 Rz in Ra Beim ergleich er emittelten Bei Vergleich der gemittelten Rauhtiefe Rz = 25 μm zum Mittenrauhwert Ra, ergl ttenrauhwert e lieg...

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-6

Surface Quality Conversion ratio to DIN 47 Tool material Internal cooling Upper RaLimit for the conversion from Rz to Ra Upper Rz-Limit for the conversion from Ra to Rz 16 Grade of roughness according to DIN ISO 1302 Solid carbide Cutting direction Example 1: Ra in Rz When comparing the average roughness index Ra = 0.4 μm to the average roughness Rz we achieve a value of Rz = 1.6 μm. Hole type Through hole Blind hole Through and blind hole Example 2: Rz in Ra When comparing the average roughness Rz = 25 μm to the average roughness index Ra we achieve a value of Ra = 2 μm. Optimal diameters of...

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-7

ORDERING OPTIONS When ordering please always state Guhring no. and Code no., i.e.: “Carbide high-performance reamers, for nom.-Ø 2.97 mm” = 1675 2,970 Solid carbide P (N/mm²) M K N S H (HRC) Surface finish The solid carbide HPC reamer HR 500 S operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Discount group Application recommendations for Guhring reaming, countersinking and de-burring tools Application group Material examples Steel, high-alloyed...

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-9

CARBIDE REAMERS HIGH SPEED STEEL REAMERS TAPER REAMERS HIGH SPEED STEEL HAND REAMERS PILOT TOOLS CLAMPING DEVICES COUNTERSINKING & DE-BURRING NAVIGATOR / TECHNICAL SECTION

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-10

Special solutions High cutting speeds and feed rates, long tool life and tightest tolerances: Our cermet- and carbide-tipped special reamers promise optimal values combined with high process reliability and simple handling. Highest surface finish quality with HPC reaming operations with Guhring’s special reamers!

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-11

High-performance reamers

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-12

High-performance reamers High-performance reamers Qbright Qsteam tempered ^nitrided ^TiAIN 0TiAIN nanoA @Carbo (S)TiN (J)Signun

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-13

High-performance reamers HSK-A hydraulic chucks, extra length, for HR 500 GT Q bright Q steam tempered £ nitrided ^TiAIN QTiAIN nanoA @Carbo (S)TiN

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-14

Solid carbide P (N/mm²) M K N S H (HRC) Surface finish The solid carbide HPC reamer HR 500 S operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Discount group High-performance reamers High-performance reamers steam tempered

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-15

High-performance reamers High-performance reamers Solid carbide P (N/mm²) M K N S H (HRC) Surface finish The solid carbide HPC reamer HR 500 S operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. Discount group steam tempered

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-16

Solid carbide P (N/mm²) M K N S H (HRC) Surface finish Discount group The solid carbide HPC reamer HR 500 S operates with highest cutting rates and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. High-performance reamers High-performance reamers steam tempered TiAlN nanoA

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-17

High-performance reamers High-performance reamers Solid carbide P (N/mm²) M K N S H (HRC) Surface finish The solid carbide HPC reamer HR 500 D operates with highest cutting rates (see Guhringguide) and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. The special coolant supply with flutes in the shank ensures optimal chip evacuation and reliable cooling. Discount group steam tempered

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REAMERS, COUNTERSINKS DE-BURRING TOOLS - 2014-18

Solid carbide P (N/mm²) M K N S H (HRC) Surface finish Discount group The solid carbide HPC reamer HR 500 D operates with highest cutting rates (see Guhringguide) and produces extremely high-quality holes. Therefore, it often enables considerable savings in the process costs. In addition, it provides very high process reliability. The special coolant supply with flutes in the shank ensures optimal chip evacuation and reliable cooling. High-performance reamers High-performance reamers steam tempered

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.