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MILLING TOOLS - 2014

MILLING TOOLS  - 2014
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MILLING TOOLS - 2014

Product catalog summary
Overview
Guhring's 2014 Milling Tools catalog presents a comprehensive range of precision milling tools, emphasizing high-quality standards and innovative solutions for industries such as automotive, aerospace, and general machinery. The catalog highlights Guhring's global manufacturing network and its commitment to customer-specific needs.
Key Sections
  • Research and Development: Guhring focuses on in-house R&D for tool development, machine and equipment division, carbide production, and coating systems.
  • Global Presence: The company operates 28 production centers, 47 service centers, and 46 subsidiaries worldwide, ensuring a robust global supply chain.
  • Tool Specifications: Details on tool materials such as high-speed steel, polycrystalline diamond, and solid carbide, with applications for materials like steel, cast iron, aluminum, and stainless steel.
  • Application and Standards: Tools are categorized by application types like slotting, roughing, ramping, and finishing, adhering to DIN standards for precision and reliability.
  • Performance Data: Cutting values and conditions for different materials, emphasizing high-performance and high-speed cutting capabilities.
  • Product Range: Includes a wide range of milling cutters, from high-performance HPC milling cutters to universal and diamond/PCD milling cutters.
Critical Information
  • Material Classes: Tools are designed for specific material classes, including steel, stainless steel, aluminum, and special alloys.
  • Cutting Conditions: Recommendations for cutting speed, feed depth, and width to optimize tool performance and longevity.
  • Ordering Information: Customers should use specific Guhring numbers and code numbers for accurate orders.
Conclusion
Guhring's 2014 Milling Tools catalog is a comprehensive resource for selecting high-performance milling tools, offering detailed specifications, global support, and innovative solutions for various industrial applications.
Technical Document Summary
1. Specifications
Detailed specifications for end mills, including dimensions, material, surface finish, and availability. Tools are made of solid carbide with a FIRE surface finish, belonging to discount group 106. Specific Guhring numbers and code numbers are provided for each tool size.
2. Cutting Parameters
Cutting values for materials like steel, stainless steel, and cast materials are outlined. Parameters include feed depth (ap), feed width (ae), cutting speed (vc), and feed per tooth (fz) for nominal diameters from 3mm to 25mm. Recommendations for peripheral cooling and adjustments for trochoidal milling are included.
3. Material Hardness and Cutting Conditions
Materials are categorized by hardness, providing specific cutting conditions for steel (≤ 850 N/mm² and 850 - 1400 N/mm²) and cast materials (≥ 240 HB). Optimal cutting speeds and feed rates for different hardness levels are suggested.
4. Recommendations
Peripheral cooling using "Guhrojet" is recommended for optimal chip evacuation and tool life. For bright milling cutters, a reduction in cutting speed and feed rate is advised. Adjustments for trochoidal milling and imachining are also suggested.
5. Tool Geometry and Advantages
Innovative roughing geometry of the RF 100 U/HF end mills produces smaller chips, allowing for slotting and roughing with large cutting widths and depths. Suitable for non-rigid machines due to low power consumption and cutting forces.
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Catalog excerpts

MILLING TOOLS  - 2014-1

MILLING TOOLS SLOOT GNILLIM POWER millinG

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MILLING TOOLS  - 2014-2

Optimal co-ordination of all tool parameters thanks to own R&D sectors 1 TOOL MATERIALS Own carbide production MACHINE & EQUIPMENT DIVISION Own machine tool and equipment divisions Own coating systems and own coating development

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MILLING TOOLS  - 2014-3

Everything from one supplier – comprehensive and global With a global network of manufacturing sites Guhring develops and produces precision tools for all the important markets. Users from the automotive industry, the aerospace industry or the machine tool and general industry rely on the trend-setting tools manufactured world-wide at the highest level to uniform quality standards. With innovative technologies Guhring meets specic customer requirements from process proposal to series application of the precision tools – exibly, promptly, globally. For this, experts are in action internationally...

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MILLING TOOLS  - 2014-4

STEEL General steel grades from low to high tensile strength (500-1400 N/mm2); high-tensile heat-treatable and tool steels (- 48 HRC); hardened steels and chilled cast iron also above 63 HRC K CAST IRON Cast iron types such as grey cast iron (GG25), spheroidal graphite iron, malleable cast iron and cast steel alloys, abrasive special cast alloys

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MILLING TOOLS  - 2014-5

ALUMINIUM Aluminium wrought alloys; high-tensile aluminium; silicon-containing cast aluminium STAINLESS STEEL Stainless steels, acid- and heatresistant alloys; titanium and nickel alloys; difficult-to-machine special alloys

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MILLING TOOLS  - 2014-7

and quicker to the perfect Guhring milling cutter.

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MILLING TOOLS  - 2014-8

Chapter break-down into material classes On the price and programme pages you will find suitability recommendations for every tool for the following application groups: Tool material Maximum volume High-speed steel Maximum speed Polycrystalline diamond Non-rigid conditions Finest grain solid carbide (carbide-UF) Shank form Morse taper Taper shank Application range similar to DIN 1836 medium length extra length *W ITW ITJ^I ITPl ITPl ITPl I"5^ no. of major cutting edges Helix angle Size of helix angle / no. of different helix angles Cutting edge form Rake angle Corner chamfer Radius with tolerance...

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MILLING TOOLS  - 2014-9

SELECT AND ORDER This milling cutter catalogue is clearly arranged into manageable chapters for a quick and reliable selection of the optimal milling cutter. Material classes Quick finder Navigator cutting data When ordering please always state the Guhring no. and the code no., i.e.: “Ratio milling end mill standard RF 100 U, for nom.-Ø 3.00 mm” = 6706 3.000 Guhring no. Steel, cast and hardened steel Standard Ratio end mills RF 100 U centre cutting DIN 6527 Tool material Surface finish Discount group Guhring no. Solid carbide FIRE FIRE 106 106 6706 3731 Our price surcharge and VAT. Re-production...

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MILLING TOOLS  - 2014-10

MILLING CUTTER SELECTION MADE EASY Looking for a high-performance milling cutter for roughing operations in steel? This is how you will find it: Material selection Quickfinder Milling conditions the ideal milling cutter maximum machining volume Steel slotting Stainless steel highest speed non-rigid conditions Steel, cast iron and hardened steel Steel, cast as well as hardened steels 2 SLOTTING

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MILLING TOOLS  - 2014-11

WITH QUICK-FINDER QUICK AND SECURE TO THE IDEAL MILLING TOOL Steel, aluminium, stainless steel? No matter what material you are machining, we have a suitable tool. Start with the material selection! Want your milling cutters for roughing operations or even plunging? No problem. Select the column for the required application! Non-rigid conditions or high-performance cutting? Depending on machine conditions and cutting parameters then take your present milling conditions into consideration! You have found your ideal milling cutter and are referred to the appropriate page in the catalogue with dimensions...

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MILLING TOOLS  - 2014-13

Solid carbide high-performance HPC milling cutters P for steel for cast iron for hardened steel Solid carbide high-performance HPC milling cutters M S for stainless steel for titanium and difficult-to-machine alloys Solid carbide high-performance HPC milling cutters N for aluminium, non-ferrous metals and plastics Diamond / PCD milling cutters Page 113 Solid carbide HSC radius milling cutters Page 137 Solid carbide universal milling cutters Page 175 High-performance milling cutters HSS-E PM Universal milling cutters M42 Page 219 Navigator cutting data Technical information Guhring no. index Page...

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MILLING TOOLS  - 2014-14

Steel, cast iron and hardened steel hardened steel and cast iron APPLICATION EXAMPLE HPC roughing RF100 Diver 11,7 mm; Guhring no. 6736 11.7 ae = 16 mm / ap = 16 mm vc = 500 m/min fz = 0.094 mm vf = 3740 mm/min vf = 2880 mm/min Metal removal rate Q = 345 cm3/min Metal removal rate Q = 957 cm3/min

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MILLING TOOLS  - 2014-15

Steel, cast iron and hardened steel STEEL Solid carbide HPC high-performance milling cutter for steel, cast iron and hardened steel

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MILLING TOOLS  - 2014-16

Steel, cast iron and hardened steel Steel, cast as well as hardened steels SLOTTING HIGH-PERFORMANCE CUTTING for max. metal removal rates / time; rigid conditions, high performance, good cooling, quick de-clamping HIGH SPEED CUTTING with high speeds / high feed rate low performance, low feed rate MILL TURN CENTER driven tools non-rigid conditions, low drive power medium to long de-clamping, moderate cooling

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MILLING TOOLS  - 2014-17

QUICK FINDER STEEL & high-alloyed steel GREY CAST IRON, spheroidal & mall. cast iron HARDENED STEEL & chilled cast iron IDEAL TOOL Steel, cast iron and hardened steel

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MILLING TOOLS  - 2014-18

RF 100 U - High-performance end mills for materials up to 1600 N/mm2 (48 HRC) Summary of advantages • 3-fluted for extremely high feed rates thanks to especially light cutting operation • low power consumption allows application on weaker machines • large selection of lengths, intermediate and undersized dimensions • new end geometry with three faceted centre cutting edges for asymmetrical load and symmetrical chips • large chip spaces for outstanding chip evacuation with neck clearance Face cutting geometry with reinforced cutting edges and larger chip spaces for drilling and ramping operations....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.