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Racks and pinions

Racks and pinions
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Racks and pinions

Product catalog summary
Introduction
This catalogue offers detailed information on components related to linear and drive technology, showcasing over fifty years of expertise in developing linear guides, gears, and gearboxes. The company follows an ISO 9001:2000 quality system, ensuring high product quality and customer satisfaction through a vast inventory and global distribution network.
Quality Control
Modules are manufactured using modern machine tools in company-owned factories, adhering to ISO 9001 standards to maintain continuous high product quality.
Rack and Pinion Variations
The catalogue describes three types of rack and pinion systems: straight teeth metric pitch, straight teeth modular pitch, and helical teeth modular pitch. These are available in various qualities, including hardened and ground, precision cut, and precision cut and hardened. Custom components can be manufactured according to client designs.
Selection and Load Tables
Selection and load tables for rack and pinion drives are included, detailing specifications such as module, pitch, face width, and material quality to aid in selecting appropriate components for specific applications.
Maintenance and Lubrication
Guidelines for maintenance and lubrication are provided to ensure optimal performance and longevity of components, emphasizing the importance of good lubrication and shock-free operation.
Product Overview
This section lists various components with specifications, including material, profile, teeth angle, and quality standards, aiding in quick identification and selection based on specific requirements.
Specifications
The document provides detailed specifications for mechanical components, focusing on gears and their attributes. Key parameters include module, pitch, number of teeth, and material specifications, primarily using C45E DIN 1.1191 and 16MnCr5 DIN 1.7131 materials.
Procedures
Manufacturing processes for gears include hardening, grinding, and precision cutting, with quality standards according to DIN 3962/63/67 and quality grades such as 6h23, 8h27, and 9h27.
Standards
Gears are manufactured following DIN standards, ensuring high precision and quality, with a consistent pressure angle of 20° and specified tolerances for pitch errors.
Recommendations
Adherence to specified tolerances and quality standards is recommended for optimal performance. The use of specified materials and processes is suggested to achieve desired mechanical properties.
Data Summary
Extensive tabular data details dimensions and specifications of various gear models, including module size, number of teeth, pitch, and weight, along with inertia and other mechanical properties.
Critical Information
Maintaining specified quality standards and tolerances is crucial for correct gear function. Precision in manufacturing processes is emphasized to achieve desired mechanical performance.
Specifications
Specifications for gear components include part numbers, module sizes, lengths, and weights, with materials like Polyamide PA 6, Hostaform C, stainless steel, and ETG88 DIN 17210.
Procedures
Manufacturing processes include milling, injection molding, and precision cutting, with details on pressure angle and cumulative pitch error.
Standards
Gears conform to DIN standards 3962/63/67, with quality grades such as 9h27 and 7h25, using materials like 16MnCr5 DIN 1.7131 for hardened and ground gears.
Recommendations
Good lubrication, shock-free operation, and stable mounting are recommended, with safety factors for tooth root stress and Hertzian stress considered.
Load Tables
Load tables for helical and straight tooth gears provide values for traction force and torque based on the number of teeth and module size.
Key Data from Tables
Tables provide detailed specifications for each part number, including module size, length, width, height, and weight, along with cumulative pitch error and tolerance ranges.
Specifications
Specifications for helical gears made from 16MnCr5 material include a pressure angle of 20° and a helix angle of 19° 31’41”, adhering to quality standard 6f24 DIN 3962/63/67.
Procedures
Methods for calculating forces on the drive system and guidelines for selecting components based on calculated forces and required torque are provided.
Standards and Norms
Gears conform to DIN standards for quality and pitch error, ensuring precision and reliability.
Recommendations
Regular lubrication of gears and racks is recommended, with options for oil lubrication and automatic lubrication systems. Re-lubrication is advised every 100 km or 150 hours of operation.
Key Data from Tables
Detailed tables list part numbers, dimensions, tangential forces, and moments for various gear modules, providing essential data for selecting appropriate components.
Best Practices
Ensure proper lubrication and maintenance of gear systems to extend lifespan and maintain performance. Follow specified standards and guidelines for component selection and force calculations.
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Catalog excerpts

Racks and pinions-1

Linear Technology Racks and pinions: 03: Rack and Pinion Zahnstangen und Ritzel: 03: Zahnstangen und Wellenritzel Bevel gears Worm gear units

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Racks and pinions-2

Die Angaben in diesem Katalog wurden mit äusserster Sorgfalt erarbeitet und geprüft. Trotzdem kann für fehlerhafte oder unvollständige Angaben keine Haftung übernommen werden. Nachdruck, auch auszugsweise, ist nur mit unserer Genehmigung gestattet. Änderungen im Sinne technischer Verbesserungen bleiben vorbehalten. Ce catalogue a été soigneusement composé et toutes ses données vérifiées. Toutefois, nous déclinons toute responsabilité en cas d’erreurs ou d’omissions. Par suite du développement constant de nos recherches, nous devons nous réserver tout droit de modifications de produits de notre...

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Racks and pinions-4

Der vorliegende Katalog umfasst die Kompo- nenten der Linear- und Antriebstechnik. Der Inhalt widerspiegelt die Erfahrung von mehr als 5 Jahrzehnten der Entwicklung und Fertigung Das nach ISO 9001:2000 aufgebaute Qualitats- system, eine grosse Lagerhaltung und ein welt- weites Vertriebsnetz garantieren einen optima- Das umfangreiche Standardprogramm ermog- licht einen schnellen Zugriff auf alle Ein erfahrenes Ingenieurteam hilft Ihnen bei der Auswahl, erarbeitet mit Ihnen Einbauvorschlage und optimiert Ihren Anwendungsfall.Auch Sonderteile nach Ihren Zeichnungen stellen wir Le catalogue suivant...

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Racks and pinions-5

INHALTSVERZEICHNIS TABLE DES MATIÈRES / CONTENT Zahnstangen und Wellenritzel Crémaillères pignons Rack and pinion Unser Zahnstangen- und Wellenritzelprogramm ist in drei Ausführungen erhältlich: Nos crémaillères et pignons sont exécutées en trois variations: Our rack and pinion range is available in three variations: • Gerade verzahnt, metrische Teilung • Gerade verzahnt, Modulteilung • Schräg verzahnt, Modulteilung • Denture droite, pas métrique • Denture droite, à module • Denture oblique, à module • Straight teeth metric pitch • Straight teeth modular pitch • helical teeth modular pitch Die...

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Racks and pinions-6

Reihe Series Module Module gerade 124... droite 1.0 , 1.5 , 2.0 , 2.5 , 3.0 , 123... straigtht 4.0 , 5.0 , 6.0 , 8.0 gerade 124... droite 1.0 , 1.5 , 2.0 , 2.5 , 3.0 , straigtht 4.0 , 5.0 , 6.0 gerade 129... droite 1.0 , 1.5 , 2.0 , 2.5 , 3.0 , straigtht 4.0 , 5.0 , 6.0 gerade 127... droite 1.0 , 1.5 , 2.0 , 2.5 , 3.0 , straigtht 4.0 , 5.0 gerade 128... droite 0.5 , 1.0 , 1.25 , 1.5 , 2.0 , straigtht 3.0 gerade 130... droite 1.0 , 1.5 , 2.0 , 2.5 , 3.0 , straigtht 4.0 , 5.0 gerade 126... droite 1.0 , 1.5 , 2.0 , 2.5 , 3.0 , straigtht 4.0 , 5.0 , 6.0 gerade 131... droite 1.0 , 1.5 , 2.0 , 2.5...

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Racks and pinions-7

PRODUKTÜBERSICHT GAMME DES PRODUITS PRODUCT OVERVIEW Elemente Eléments Elements Belastungstabellen Tableaux des caractéristiques Load tables Die Verzahnungen sind in weicher sowie gehärteter und geschliffener Ausführung lieferbar. Die angegebenen Werte haben Gültigkeit bei guter Schmierung, stossfreiem Betrieb, stabiler Lagerung und Eingriff der vollen Zahnbreite. Ein Sicherheitsfaktor für Zahnfussbeanspruchung SF ≥ 1.4 und ein Sicherheitsfaktor für Zahnflankenbeanspruchung SH ≥ 1.0 ist einberechnet. Ein Sicherheitsfaktor SB ≈ 1.0 ... 4.0 ist nach Erfahrung zu berücksichtigen. Die Längskraft...

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Racks and pinions-8

TABLEAUX DE SELECTION ET DES CARACTERISTIQUES SELECTION AND LOAD TABLES FOR RACK AND PINION DRIVES Geradeverzahnt, metrische Teilung Denture droite, a pas metrique Straight tooth, metric pitch L2 Zahnbreite, largeur de denture, face width trempee et recti fiee tail I age de precision et trempee Seite / Page Seite / Page

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Racks and pinions-9

METRISCHE TEILUNG METRIC PITCH_ Gerade verzahnt, gehartet geschliffen Dentures droite, trempee et rectifiee Straigth tooth, hardened and ground Profil: allseitig geschliffen Adjacent pitch error Profile: rectifiee toutes les faces Denture: angle de pression a = 20° Cumulative pitch error Profil: all faces ground Teeth: pressure angle a = 20° Toleranz der teilungsgenauen Ablangung Tolerance de coupe par rapport au pas Tolerance of cut for continuous mounting Einbau / Montage / Assembly Seite / Page 03.40 Seite / Page 03.08-03.09 -Cfej Seite / Page 07.04-07.15

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Racks and pinions-10

METRISCHE TEILUNG METRIC PITCH_ taillage de precision et trempee Gerade verzahnt, gehartet Dentures droite, trempee Straigth tooth, hardened Profil: gefrast feinstgestossen, gehartet Profile: fraisee Denture: angle de pression a = 20° taillage de precision et trempee Cumulative pitch error Profil: milled Teeth: pressure angle a = 20° Toleranz der teilungsgenauen Ablangung Tolerance de coupe par rapport au pas Tolerance of cut for continuous mounting Einbau / Montage / Assembly

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Racks and pinions-11

METRISCHE TEILUNG METRIC PITCH_ Gerade verzahnt, feinstgestossen Dentures droite, taillage de precision Straigth tooth, precision cut allseitig geschliffen Profile: rectifiee toutes les faces Denture: angle de pression a = 20° Cumulative pitch error Profil: all faces ground Teeth: pressure angle a = 20° Toleranz der teilungsgenauen Ablangung Tolerance de coupe par rapport au pas Tolerance of cut for continuous mounting nbau / Montage / Assembly Seite / Page 03.40 Seite / Page 03.08-03.09 ^fi Seite / Page 07.04-07.15

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Racks and pinions-12

METRISCHE TEILUNG METRIC PITCH_ Gerade verzahnt, feinstgestossen Dentures droite, taillage de precision Straigth tooth, precision cut Material: ETG88 DIN 17210 fur RDMZ Matiere: Profil: allseitig geschliffen Profile: Zahnung: Eingriffswinkel a = 20° Denture: ETG88 DIN 17210 pour RDMZ Material: rectifiee toutes les faces Profil: angle de pression a = 20° Teeth: Cumulative pitch error Toleranz der teilungsgenauen Ablangung Tolerance de coupe par rapport au pas Tolerance of cut for continuous mounting Einbau / Montage / Assembly

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.