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Brochure: Pallet store systems

Brochure: Pallet store systems

Product catalog summary

Overview: The document outlines a pallet store system integrated with a KUKA six-axis industrial robot and a high-definition camera for recognizing small parts. It includes a GÜDEL ZP-I dual-axis portal for loading and unloading workpieces.

Specifications:

Workpiece carrier dimensions: 280mm x 380mm
Max workpiece weight: 0.5kg
Max carrier weight: 20kg
Max stacking weight: 200kg
Max stacking height: 550mm
Palette change time: 8 sec
Position accuracy: ± 0.2mm
Workpiece change time in processing machine: 3.5 sec

Standard Robot Unit Equipment:

Double paletting unit with separation and positioning unit
KUKA 6-axis industrial robot with KRC 3 standard control
2D camera system
Blow box for cleaning finished parts
SPC drawer for manual parts control
Reject parts station
Gripper system with options for magnetic, suction, or mechanical grippers
Transfer units for raw to finished parts

Gantry Equipment:

Standard Güdel 2-axis gantry size 1 with NC driven Y and Z axes
Double gripper system for fast workpiece changes

Flexible Pallet Store System:

Designed for small and medium batches
Minimal space requirement due to vertical arrangement of palettes
Equipped with 2 autonomous palette manipulators
Independent control unit for operation separate from tooling machine
Capable of loading, unloading, or setting up palettes in automatic mode

Vertical Pallet Store System PS 800x600:

36 palette supports
Dimensions of palettes: 800x600mm
Max nominal load per palette: 180kg
Drive concept includes servo axis with toothed belt and deflection wheel
Max speed: 14.4 m/min
Max acceleration: 1 m/s²

Applications:

Suitable for medium and large series production
Facilitates easy loading, unloading, and exchange of palettes
Can circulate palettes to lower supply stations
Optimized for automatic production cells

Vertical Palette Circulating Store System PUS 2000x700:

Dimensions of the pallets: 2000x700mm
Number of palette supports: 9
Maximum nominal load per pallet: 180kg
Pitch (height): 300mm

Manipulator Features:

Vertical lift axis and horizontal extension
Drive concept includes a servo axis with toothed belts and a transport spindle
Motor specifications: Indramat MSK050-B-0300 and MSK030-C-0900
Maximum motor speed: 4000 to 6000 rpm
Maximum speed: 13.6 to 14.4 m/min
Maximum acceleration: 1 m/s²

Functionality: The system allows for manual or robotic loading and unloading of pallets, with heavy-duty rollers facilitating easy handling. It can operate in automatic mode, enabling continuous operation without manual intervention.

Customization and Handling: The internal design of the pallets can be customized for different workpieces. Four carrying straps allow for manual handling outside the storage unit, and centering pins enable stacking of pallets.

Applications: The system is suitable for integration into robotic cells for automated production, such as solar panel manufacturing.

Contact Information: GüDEL AG and GüDEL GmbH provide contact details for further inquiries.

Catalog excerpts

COMPONENTS MODULES ROBOTICS SYSTEMS Palettenspeicher Accumulateur de palettes Pallet Store System D, F, E / 09.07 / NR. 0163295 12.07 0112130

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Palettenwagen Speicherzelle PWS 280x380 Cellule de chariots a palettes PWS 280x380 Trolley Palletising System PWS 280x380 Type PWS 280x380 Type PWS 280x380 Palettiersystem mit integriertem KUKA 6–Achs Industrieroboter und einem hoch auflösenden Kamerasystem zur Form- und Lageerkennung von Kleinteilen. Die Werkstück-Beladung bzw. Entladung erfolgt mittels einem in die Maschine integrierten GÜDEL Zweiachsportal Baugröße ZP-I. Ce système de palettisation avec robot KUKA six axes intégré et équipé d’ une caméra haute définition, reconnaissant le format et la position, pour la mise en place de petites...

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Massblatt Typ PWS 280x380 Cotes Type PWS 280x380 Dimension Sheet Type PWS 280x380 Technische Daten / Donnees techniques / Technical data Werkstiicktrager / Porte-piece / Workpiece carrier 280mm x 380mm Max. Werkstiickgewicht / Poids des pieces / Weight of the workpiece 0.5kg Max. Tragergewicht / Poids maxi. d'porte-piece / Max. workpiece carrier weight 20 kg Max. Stapelgewicht / Poids maxi. d'empilement / Max. stacking weight 200kg Hohe Werkstiicktrager / Hauteur porte-piece / Height Workpiece carrier Variabel / variable Max. Stapelhohe / Hauteur maxi. d'empilement / Max. stacking height 550mm...

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Vertikaler Palettenspeicher PS 800x600 Système de stockage vertical de palettes PS 800x600 Vertical Pallet Store System PS 800x600 Typ PS 800x600 Type PS 800x600 Type PS 800x600 Der flexible Palettenspeicher ist geeignet für Klein- und Mittelserien. Die ideale Speicherlösung für mittelgrosse Betriebe, welche die dritte Schicht mannlos fahren möchten, obschon sie stark variierende Werkstücke produzieren müssen. Er kann dank den flexiblen Paletten viele unterschiedliche Werkstücke aufnehmen. Der Platzbedarf ist minimal, da die Paletten vertikal übereinander liegen. Der Speicher verfügt über 2 autonome...

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PS Typ PS 800x600 Type PS 800x600 Type PS 800x600 Palettenmanipulator / Manipulateur de palettes / palette Manipulator Vertikal (Liftachse) / Vertical (Axe élévateur) / Vertical (Lift axis) Horizontaler Auszug / Sortie horizontale / Horizontal Extension Antriebskonzept / Concept d‘entraînement / Drive concept Servoachse, 2x Zahnriemen AT10-50 mit Umlenkrad z=16 / Axe servo, 2x courroie de distribution AT10-50 avec roue de renvoi z = 16 / Servo axis, 2x toothed belt AT10-50 with deflection wheel z = 16 Servoachse, Riemen auf Transportspindel (Mehrgängige Trapezspindel, Steigung 24mm) / Axe servo,...

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Vertikaler Palettenspeicher PS 800x600 Système de stockage vertical de palettes PS 800x600 Vertical Pallet Store System PS 800x600 Typ PS 800x600 Type PS 800x600 Bild: Flexible Automation eines CNC Twinspin Drehautomaten mit Güdel CP-4 Portalroboter und dem Güdel Palettenspeicher PS 800x600 Illustration: Automatisation flexible d‘un tour automatique CNC Twinspin avec robot portique Güdel CP-4 et accumulateur de palettes PS 800x600 Picture: Flexible automation of a CNC Twinspin automatic lathe with Güdel CP-4 gantry robot and the Güdel palette store system PS 800x600 Paletten: Das clevere Palettensystem...

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Vertikaler Palettenumlaufspeicher Typ PUS 2000x700 Accumulateur à circulation de palettes type PUS 2000x700 Vertical palette circulating store system type PUS 2000x700 Typ PUS 2000x700 Type PUS 2000x700 Type PUS 2000x700 Der flexible Palettenumlaufspeicher ist geeignet für Mittel- und Grossserien. Die ideale Speicherlösung für automatische Fertigungszellen. Der Speicher ist so konzipiert, dass die Paletten einfach Be- und Entladen bzw. Ausgetauscht werden können. Die Paletten können dabei in der „supply chain“ auch einen Kreislauf zu Unterlieferanten durchlaufen. Die grossen Paletten erlauben...

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palettes / palette Manipulator Antriebskonzept / Concept d'entraTnement / Drive concept Motor, Absolutwertgeber und Bremse / Moteur, indicateur de valeur absolue et frein / Motor, absolute value encoder and brakes Max. Drehzahl Motor / Vitesse de rotation / [l/min] Getriebe / Transmission / Gearbox Max. Geschwindigkeit / Vitesse maximale / Maximum speed [m/min] Max. Beschleunigung / Acceleration maximale / Vertikal (Liftachse) / Vertical (Axe elevateur) / Vertical (Lift axis) Axe servo, 2x courroie de distribution AT 10-50 avec roue de renvoi z = 16 / Servo axis, 2x toothed belt AT 10-50 with...

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Vertikaler Palettenumlaufspeicher Typ PUS 2000x700 Accumulateur à circulation de palettes type PUS 2000x700 Vertical palette circulating store system type PUS 2000x700 Typ PUS 2000x700 Type PUS 2000x700 Type PUS 2000x700 Bild: Palettenumlaufspeicher PSU 2000x700 zu Roboterzelle für die automatische Fertigung von Solarpanelen Illustration : Accumulateur de palettes circulant PSU 2000x700 à cellule robotique pour la production automatisée de panneaux solaires Picture: palett circulating store system PSU 2000x700 to robot cell for the automatic production of solar panels Paletten / Palettes / Palettes...

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Industrie Nord eMail [email protected] GUDEL GmbH eMail [email protected]

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