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Ultra-Precision & Mirror Finishing Spindles

Ultra-Precision & Mirror Finishing Spindles
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Ultra-Precision & Mirror Finishing Spindles

Product catalog summary

Company Overview

Guangzhou Haozhi Industrial Co., Ltd., established in 2003 and publicly listed since 2017, is a leading high-tech enterprise specializing in the research, design, manufacturing, sales, and maintenance of core components for mid- to high-end CNC machine tools, robots, and new energy vehicles. The company holds a global leadership position in electric spindle products and operates manufacturing facilities across China, Spain, France, and Switzerland. With a strong R&D team exceeding 300 personnel and over 300 patents, Haozhi emphasizes independent technological innovation.

Product Range

  • Electric spindles tailored for diverse applications including PCB drilling, glass grinding, superfinishing, ultrasonic machining, engraving, milling, grinding, lathe operations, woodworking, and dental tools.
  • Additional components such as reducers, linear motors, rotary tables, tool holders, collets, clamping devices, and hydrogen electric air compressors.

High-Gloss and Superfinishing Electric Spindle Series

This series targets ultra-precision finishing tasks on metals (aluminum, copper alloys) and non-metals (acrylic). Key features include:

  • Aerostatic (gas) bearings enabling non-contact, wear-free operation for extended lifespan.
  • Exceptional static and dynamic accuracy (up to 0.1 μm machining precision) surpassing ball bearing spindles.
  • Low vibration, high rigidity, and high load capacity validated by proprietary simulation tools.
  • High-performance asynchronous induction or permanent magnet synchronous motors delivering high torque.
  • Double helix cooling structures ensuring stable temperature control.
  • HSK E series tool holders (E25, E32, E40, E50) available on some models for enhanced positioning accuracy and automatic tool changing.

Surface finish quality achievable is Ra ≤ 0.02 μm for grinding, mirror milling, and chamfering.

Technical Specifications and Performance Parameters

  • Spindle diameters range approximately from 40 mm to 90 mm.
  • Maximum rotational speeds up to 90,000 rpm depending on model.
  • Tool interfaces include ER collets, straight shank collets, and HSK E series holders.
  • Bearings are aerostatic (air) type.
  • Motors include asynchronous induction and synchronous permanent magnet types, typically rated at 380 V.
  • Power outputs vary from 0.8 kW to 4.5 kW; torque ranges from 0.1 Nm to 0.9 Nm.
  • Cooling methods involve water or oil with specified flow rates and double helix cooling designs.
  • Tool changing can be manual or automatic pneumatic, requiring air pressure between 0.4–0.6 MPa.
  • Vibration velocity is maintained below 0.5 mm/s to ensure precision.
  • Spindle weights vary from 1.2 kg to 6 kg depending on the model.

Motor winding power and torque characteristic curves illustrate performance under continuous (S1) and intermittent (S6-40%) duty cycles, highlighting peak values.

Laboratory and Quality Assurance

Haozhi operates advanced laboratories for physical and chemical testing, bearing analysis, precision measurement, motor and cutting performance testing, linear motor and reducer evaluation, robot testing, and reliability assessments. Nano-level precision instruments ensure stringent quality control.

Manufacturing and Innovation Philosophy

The company prioritizes mastery of core technologies to deliver products with high precision, efficiency, and stability. Emphasizing simplicity and craftsmanship excellence, Haozhi aims to support global advanced manufacturing and enhance human experience through continuous innovation.

Additional Technical Details

Spindle Specifications

  • Diameter and speed vary by model, with maximum speeds up to 60,000 rpm.
  • Tool interfaces primarily include HSK E types.
  • Air bearings support high-frequency operation (~50,000 Hz).
  • Motors operate at rated voltages around 380 V.
  • Cooling systems use water or air flow with minimum flow rates specified to maintain optimal temperatures.
  • Tool change mechanisms are manual or automatic pneumatic, requiring air pressure of 0.4–0.6 MPa.
  • Vibration velocity is controlled to ≤ 0.5 mm/s; spindle weights typically range from 10 to 40 kg depending on model.

Motor Performance Characteristics

  • Power output ranges from 1.2 kW to 12.75 kW for continuous operation (S1) and up to approximately 18 kW for intermittent operation (S6-40%).
  • Peak torque can reach up to 20.3 Nm.
  • Rated currents are specified for different operating conditions.
  • Motor winding diagrams illustrate relationships between speed, torque, and power, highlighting peak performance.

Cooling and Gas Flow Parameters

  • Air bearing gas flow rates typically range from 10 to 50 liters per minute.
  • Water cooling flow rates have minimum specified values to ensure effective thermal management.

Sensor and Monitoring

  • Motor temperature is monitored using KTY series temperature sensors to maintain safe operating conditions.

Operational and Maintenance Recommendations

  • Vibration velocity limits are enforced to maintain spindle stability and precision.
  • Tool change air pressure requirements ensure reliable and safe tool replacement.
  • Both manual and automatic tool change options are available depending on spindle model.

Market and Service Information

  • Global presence with sales and service centers in China, Switzerland, France, Belarus, Spain, and Russia.
  • Strong commitment to delivering value to customers, shareholders, employees, and society.

Summary of Critical Parameters

ParameterTypical Range / Value
Max SpeedUp to 60,000 rpm
Power Output (S1)1.2 kW to 12.75 kW
Power Output (S6-40%)1.8 kW to approx. 18 kW
Torque (Peak)Up to 20.3 Nm
Cooling Flow RateWater cooling ≥ specified L/min; Air flow 10–50 L/min
Tool Change Air Pressure0.4–0.6 MPa
Vibration Velocity≤ 0.5 mm/s
WeightTypically 10–40 kg depending on model

Conclusion

This document provides a comprehensive technical reference for selecting and operating high-speed spindles in precision manufacturing environments. It details mechanical, electrical, and thermal parameters essential for optimizing spindle performance and reliability. The inclusion of motor winding power and torque diagrams supports understanding of operational limits and capabilities, while extensive quality assurance and innovation efforts underpin product excellence.

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Catalog excerpts

Ultra-Precision & Mirror Finishing Spindles-1

PCB electric spindle series Electric spindle glass grinding series High-gloss and superfinishing electric spindle series Ultrasonic spindle series Machining center spindle series Drilling and tapping center electric spindle series Engraving and milling electric spindle series Grinding solutions Lathe spindle series Woodworking electric spindle series Dental electric spindle series Reducer series electric spindle series Linear motor series Turntable and swivel rotary head series Tool holder and collet series Clamping series Haozhi hydrogen electric air compressor www.haozhihs.com 广州总部 电话:���-���� ���� 传真:���-���� ���� 电话:����-���� ���� Service hotline:+��-��� www.haozhihs.net Guangzhou headquarters E-mail: [email protected] No. 68, Hefeng Road, Huangpu District, Gua

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High precision·High efficiency·High stability Haozhi Product Philosophy keeps on striving for global advanced manufact

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人、新能源汽车核心功能部件等的研发设计、生产制造、销售与维修服务的国家高新技术企 业,于����年在创业板上市(股票代码������)。 高端装备的核心功能部件领域横向扩张,目前产品涵盖PCB钻孔机/成型机/划片机电主轴、 数控金属/玻璃雕铣机电主轴、数控车床主轴/电主轴、走芯车床电主轴、直结与皮带式机械 主轴、加工中心电主轴、钻攻中心电主轴、高速内/外圆磨床主轴、木工雕铣机电主轴、高光 及超精加工电主轴、超声波电主轴、液静压主轴、铣削动力头、末端执行机构、刀柄夹头、数 控转台、直线电机、谐波减速器、数控系统、伺服电机、驱动器、传感器、燃料电池压缩机、 曝气鼓风机、直驱类高速风机等数十个系列上百种产品。 占比��%,具备优异的创新水平、研发实力和竞争力,近三年平均研发投入占营收比重的�% 以上,截止����年��月��日,公司及境内子公司合计拥有专利���项。公司具备完善、齐全 的各类高端实验室,包括:理化实验室、轴承实验室、测量实验室、电机实验室、综合性能实 验室、切削实验室、直线电机实验室、减速机实验室、机器人实验室、磨合测

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汇聚全球顶尖的加工设备 最高加工精度可达�.�μm Gathering world-class cutting-edge processing equipments Featuring Asia’s first fully automated production line, machining precision up to �.� μm. 湖南显隆厂 Hunan Xianlong Factory 瑞士工厂 Swiss Factory ���余人研发团队,近三年研发投入占 销售额�%以上 Global Manufacturing Base Covering an area of ���,���m , capacity: about ���,���pcs spindles per year � Haozhi has world-class technology research center More than ��� R&D invest

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坚持做一件事, 聚焦做一件事, 简单的事情做到极致。 Stick with one thing.

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Based on the independent technology innovation Service for the advanced global manufacturing industry High-gloss and superfinishing electric spindle series 主要应用于高光行业,主要适合加工金属铝及其合金、铜及其合金、亚克力非金属等材料。 Mainly applied for the fine finish industry and used for processing aluminum and its alloys, copper and its alloys, acrylic nonmetal materials, etc. 主要性能特点 Main Features High precision 由于气体静压轴承的均化效应及高达�.�μm的零件加工精度,因 此有比滚珠轴承电主轴更高的静态和动态精度。 The static and dynamic accuracy are higher than ball bearing electronic spindle due to the homogenization of aerostatic bearing and the high machining precision of �.�μm....

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Based on the independent technology innovation Service for the advanced global manufacturing industry Spindle model

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Based on the independent technology innovation Service for the advanced global manufacturing industry Spindle model

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Market Layout Manufacturing Factorys SaleSs Service Zurich,Switzerland Gipuzkoa, Spain Novosibirsk, Russia Minsk ,Belarus Guangzhou, China Chennai, India Puducherry, India Suzhou, China

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为客户带去超值·为股东创造所值 为员工体现价值·为社会营造增值 Deliver Extra Value To Customers. Create Lucrative Value F

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.