1. Catalogs
  2. Guangdong Topstar Technology Co., Ltd
  3. Topstar Robots Product Introduction Manual

Topstar Robots Product Introduction Manual

Topstar Robots Product Introduction Manual
1 / 19 PagesView full catalog

Topstar Robots Product Introduction Manual

Product catalog summary
Company Overview
Topstar is a prominent provider of intelligent manufacturing solutions, specializing in industrial robots, injection molding machines, and CNC systems. Founded in 2007 and based in Dongguan City, Guangdong Province, China, it is recognized as a National High-Tech Enterprise with numerous awards and certifications, including CE and ISO9001.
Core Technologies and Products
Topstar's core technologies encompass controllers, servo drives, and vision systems, forming the backbone of its intelligent hardware platform. The product lineup features SCARA, 6 Axis Multi-joint, and Parallel Multi-joint robots, tailored for various industrial applications.
Development History
Since its establishment, Topstar has broadened its market presence and technological prowess. Notable milestones include the creation of servo manipulators, the introduction of six-axis industrial robots, and strategic alliances with companies like ABB, alongside global market expansion efforts.
Company Culture and Values
Topstar fosters a culture of sharing and collaboration, aiming to build a business platform that harnesses collective strength. Its mission is to advance industrial manufacturing, with a vision to support millions of enterprises and engineers in achieving intelligent manufacturing.
Global Presence and Customer Service
Topstar operates over 40 offices nationwide, serving more than 15,000 customers. It offers comprehensive after-sales service and maintains a global service network to support its international clientele.
Product Specifications
The SCARA series includes models like TR002-HP400 and TR002-HP500, offering different arm strokes, payload capacities, and precision levels, designed for high-speed, precise operations in industrial settings.
Strategic Initiatives
Recently, Topstar has focused on enhancing its strategic positioning by developing new products and expanding R&D capabilities, including launching new business lines in CNC machine tools and acquiring companies to bolster its technological ecosystem.
Robot Control System Overview
The document details a robot control system emphasizing high reliability, safety, speed, precision, and ease of use, specifically for the SCARA robot system developed by Topstar.
Specifications
The robot control cabinet, model TRC04-021-11-01, supports external storage via U disk and offers extended functions through EtherCAT modules for digital, analog, and temperature inputs. It supports high-precision control with various movement modes and programming methods, including LUA and G code, with a soft PLC module conforming to IEC61131-3 standards.
Key Features
The system integrates intelligent capture, palletizing, visual tracking, and multi-machine collaboration, supporting up to eight axes of linkage interpolation and three additional axes control. The teach pendant, model TSR600-7-0000-A, features an 8-inch full-color display and supports Ethernet and U disk communication.
Applications
Industrial applications include automatic assembly of metal contact components, circuit board IC embedding, heater fin loading, paper packaging, and nucleic acid testing swab packaging, highlighting precision, cycle time, and manpower savings achieved through SCARA robots.
Software and Vision System
The Top-studio offline programming software supports simulation, trajectory generation, and optimization. The self-developed vision system, TopView 2.0, offers high-precision visual positioning and AI intelligent sorting, adaptable to various lighting conditions and capable of multi-target recognition.
Project Effects
The document emphasizes high repeat positioning accuracy, fast cycle times, and significant manpower savings across different projects, demonstrating the efficiency and versatility of the SCARA robot system.
Project Overview
Automation projects aim to improve production efficiency and reduce labor costs, including keyboard tray assembly, cosmetic bottle assembly, and paper dinner plate unloading and palletizing, utilizing specific robots and equipment to streamline processes and enhance precision.
Specifications and Procedures
  • Keyboard Tray Assembly: Utilizes the TOPSTAR R092-06-A robot and injection molding machine, with a cycle time of 35 seconds per piece, saving 1-2 people.
  • Cosmetic Bottle Assembly: Involves the TOPSTAR R092-06-A robot and vision systems, with a cycle time of 11 seconds per piece, saving 1-2 people.
  • Paper Dinner Plate Palletizing: Uses ABB6700 and TOPSTAR R142-10-A robots, with a cycle time of 10 seconds per mold, saving 4-5 people.
Features and Benefits
  • Robots enhance production efficiency and quality while reducing labor costs.
  • Automation replaces labor in harsh environments, improving safety and productivity.
Topstar Applet
The Topstar Applet, launched in 2022, is a mobile platform providing access to automation solutions and product information, supporting quick search, convenient sharing, and comprehensive product data.
After-Sale Service
  • Fast response to customer needs, including site information collection and maintenance suggestions.
  • Quick arrival and processing to ensure equipment is adjusted to optimal conditions.
  • Rapid completion of service project acceptance.
See more

Catalog excerpts

Topstar Robots Product Introduction Manual-1

公司总部及各办事处联系方式 中国华南制造基地 South China Manufacture Basis GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD ADD : No.2 Chuangxin Road, Datanglang, Dalingshan Town, Dongguan City, Guangdong Province. Jiangsu Topstar Robot Co.,Ltd ADD: 3rd Floor, Building 1, No. 818, Wusong Road, Guoxiang Street, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province, China Kunshan Topstar Robot Technology Co.,Ltd ADD:Building 18, Federal International Business Garden, No. 888 Xinnan Road, Kunshan City, Jiangsu Province, China 拓斯达机器人 产品介绍手册 Topstar Robots Product Introduction Manual Ningbo Topstar Robot Technologgy Co.,Ltd ADD: Lane 93, Shunhui East Road, Fengshan Street, Yuyao City, Zhejiang Province Central China Service Offices,China North China Service Offices,China SVietnam Service Office ADD: Room 1105, Building 5, Rongchuang ADD: 4-2-3, Block C, Deweiluopu Industrial Address: 1st Floor, TUTACENTER, No. 3, Xiongwang Road, Central Plaza, Yubei District, Chongqing Park, No.12 Caizhi Road, Jingwu Town, Xiqing District, Tianjin

 Open the catalog to page 1
Topstar Robots Product Introduction Manual-3

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. Guangdong Topstar Technology Co., Ltd. (abbr. Topstar, stock code: 300607) was established in 2007 and headquartered in Dalingshan Town, Dongguan City, Guangdong Province with a registered capital of 426 million yuan. 公司是国家高新技术企业、广东省机器人骨干企业、广东省服务 型制造示范企业、东莞市“倍增计划”试点企业,建有广东省企 业重点实验室、广东省工程技术研究中心、广东省企业技术中 心、广东省博士工作站、东莞市技师工作站等人才及科研平台。 公司荣获“东莞市政府质量奖”“东莞市先进集体”“东莞市友 拓斯达坚持“让工业制造更美好”的企业使命,通过以工业机器 人、注塑机、CNC为核心的智能装备,以及控制、伺服、视觉三 大核心技术,打造以核心技术驱动的智能硬件平台,为制造企业 提供智能工厂整体解决方案。截至2021年12月,公司已在全国设 有40余家办事处,触达客户超20万家,服务客户超15000家。 Topstar insists...

 Open the catalog to page 3
Topstar Robots Product Introduction Manual-4

PRODUCT SERIES 企业文化 Company Culture 资质评定 Qualification evaluation 发展历程 Development History Scara Series 6 Axis Multi-joint Series 拓斯达小程序 Topstar Applet 售后服务 After-Sale Service 全球服务网点 Global Service Net Parallel Multi-joint Series Drive And Control Integrated Controller Self-developed Vision Top-studio Offline Programming Software

 Open the catalog to page 4
Topstar Robots Product Introduction Manual-5

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. COMPANY CULTURE QUALIFICATION EVALUATION 资质评定 拓斯达坚持技术为王的经营理念,先后取得了各项高新技术企业的资质和认证,为客户提供先进和高端的产品。 Enterprise Mission Enterprise Vision Make Industrial Manufacturing Better To help millions of manufacturing enterprises to realize intelligent manufacture To help millions of engineers serving the intelligent manufacture Topstar adheres to the bussiness philosophy,which puts technology in the dominant position. It has successively obtained many qualifications and certifications of high-tech enterprises, and provided the most...

 Open the catalog to page 5
Topstar Robots Product Introduction Manual-6

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. DEVELOPMENT HISTORY 发展历程 开拓市场 创新研发辅机 Company established with a registered capital of RMB 500,000 Topstar was incorporated with a registered capital of RMB 500,000. “Creating first-class quality” enterprise and product positioning proposed. Expanded the market and conducted innovative R&D on auxiliary equipment 形成工业机器人、自动化解决方案、整 厂水电气系统、配套设备等多领域智能 制造体系。 Developed new type of energy-saving three-in-one equipment. Developed 160 ℃ direct cooling water circulating temperature controller, increasing cooling efficiency. Acquired...

 Open the catalog to page 6
Topstar Robots Product Introduction Manual-7

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. SCARA SERIES SCARA系列 拓星辰 TR002-HP400 Z轴行程 Z axis Stroke 负载 Payload 产品型号 ROBOT MODEL 产品型号 ROBOT MODEL 臂展 Arm Stroke Z轴行程 Z axis Stroke 额定负载 Rated load 额定负载 Rated load 综合重复定位精度 Repeat Positioning Accuracy 综合重复定位精度 Repeat Positioning Accuracy 标准循环时间(额定负载) Standard Cycle Time (rated load) 标准循环时间(额定负载) Standard Cycle Time (rated load) PRODUCT SERIES 最大运动速度 Max movement speed SCARA系列、六轴多关节系列、并联多关节系列 Scara Series、6 Axis Multi-joint Series、Parallel Multi-joint Series 运动范围 Movement range 最大运动速度 Max movement speed 标配IO数量 Standard IO quantity 电压 Voltage 运动范围 Movement...

 Open the catalog to page 7
Topstar Robots Product Introduction Manual-8

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. Uses: used for loading and unloading, precision assembly, fast handling, testing, gluing, 介绍:新款全自研四轴SCARA机器人。配备精准的驱控一体控制系统,搭配定制化 的视觉模块,实现机器人快速自动标定, 具有很强的易用性。 Application fields: 3C, photoelectric, new energy, food, medicine and other fields Introduction: The new self-developed four-axis SCARA robot. Equipped with a precise integrated control system for driving and controlling, with a customized vision module, it can realize rapid and automatic calibration of the robot, which is very easy to use. Z轴行程 Z axis Stroke 负载...

 Open the catalog to page 8
Topstar Robots Product Introduction Manual-9

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. 6 AXIS MULTI-JOINT SERIES Introduction: Lightweight body, mainly used in 3C electronics and other high-precision and precise production scenes, used in assembly, picking/placement, loading and unloading, tool operation, etc. J4,J5轴允许负载转动惯量 J4,J5 Allowable Inertia Moment J6轴允许负载转动惯量 J6 Allowable Inertia Moment 综合重复定位精度 Repeat Positioning Accuracy 产品型号 ROBOT MODEL GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. 产品型号 ROBOT MODEL 产品型号 ROBOT MODEL J4,J5轴允许负载转动惯量 J4,J5 Allowable Inertia Moment J4,J5轴允许负载转动惯量 J4,J5 Allowable Inertia Moment J6轴允许负载转动惯量 J6 Allowable Inertia...

 Open the catalog to page 9
Topstar Robots Product Introduction Manual-10

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. PARALLEL MULTI-JOINT SERIES 并联多关节系列 产品型号 ROBOT MODEL 额定负载 Rated load 最大负载 Max load 标准循环时间(s) Standard Cycle Time Repeat Positioning Accuracy Uses : sorting, loading and unloading, packing Application areas: food, medicine, logistics, 3C, chemical industry, auto parts Introduction: It realizes the fast following, grabbing and placing of the conveyor belt, which is widely used in food, automobile and other industries; it has the characteristics of large load, fast speed and stable structure. 产品型号 ROBOT MODEL 额定负载 Rated load 产品型号 ROBOT MODEL GUANGDONG TOPSTAR...

 Open the catalog to page 10
Topstar Robots Product Introduction Manual-11

GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. DRIVE AND CONTROL INTEGRATED CONTROLLER 驱控一体控制器 GUANGDONG TOPSTAR TECHNOLOGY CO.,LTD. 基本配置参数 Basic configuration parameters 名称 INTEGRATED DRIVER AND CONTROL EXTERNAL STORAGE SUPPORT Robot which can be used Introduction of integrated electrical interface of drive and control Full series of TOPSTAR Emergency stop mode Background program User programming Program capacity Servo debugging Servo motor Power cable length Basic parameters Storage temperature Number of control axes 4+2 (pulse extension) 运动方式 速度设定 Speed setting Robot body Teach pendant Diverse functional...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.