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Huasheng Super HiPIMS Coaitng Machine GFOUR

Huasheng Super HiPIMS Coaitng Machine GFOUR
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Huasheng Super HiPIMS Coaitng Machine GFOUR

Product catalog summary
Introduction
The GFOUR system introduces a four-target solution with high-power, tunable square-wave plasma technology, ensuring precise ionization control. This technology supports both thin and thick coatings, providing excellent adhesion and smooth, droplet-free surfaces.
Features
The GFOUR coating combines the high density of arc deposition with the low-stress, droplet-free performance of magnetron sputtering. It offers ultra-thick coatings for extended life, tunable density, and high adhesion strength.
Parameters
The system has a chamber volume of 0.76m³, a maximum working temperature of 650°C, and a capacity for 7 trees. It supports a maximum load of 300 kg and operates with a power consumption of 130 kW.
Equipment Process
Utilizing a proprietary magnetic field design, the GFOUR system minimizes ion back-flow, enhances sputtering efficiency, and expands the erosion area for better target usage. It features fully tunable coating technology for customized process development.
Technical Features
The system offers tunable thickness from 0.5 μm to 30 μm, edge rounding from 3 μm, and a tunable ionization rate. It ensures excellent coating adhesion, low stress, and strong edge integrity.
System Components
Key components include an integrated cathode, ion source control system, and a cooling water system. It features a drive system with variable-speed rotation and a magnetic fluid-sealed main shaft.
Recommended Coating Processes
The GFOUR system supports various coating processes such as AlTiN, AlTiSiN, TiB2, and AlCrN, suitable for different machining applications like finish and rough machining, heavy milling, and tapping.
Application Cases
Application cases demonstrate the effectiveness of GFOUR coatings in various machining scenarios, showing significant improvements in tool life and performance compared to competitor coatings.
GFOUR Technology Coatings Analysis
1. GFOUR-S2 Coating
In micro-diameter tools, the GFOUR-S2 coating increased tool life by 33% compared to competitor BDR, with lower wear. In precision turning, it achieved 47% longer tool life compared to competitor PR930, with smaller flank wear.
2. GFOUR-HTB Coating
Characterized by TiB2, this coating is suitable for finishing titanium alloys and achieved a 113% improvement in tool life compared to standard Arc TiSiN coating.
3. GFOUR-R2 Coating
This coating provides a smoother surface, improved wear resistance, and better adhesion, resulting in a 15% improvement compared to AlCrONA3.
4. GFOUR-T1 Coating
With a gold appearance, this coating offers high-density, uniform coating with superior adhesion and toughness, achieving 1,700 holes with a 41.6% increase in cutting life compared to the competitor.
Conclusion
GFOUR technology coatings significantly improve tool life and wear resistance across various applications and materials, offering a competitive advantage in machining processes.
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Catalog excerpts

Huasheng Super HiPIMS Coaitng Machine GFOUR-1

Committed to becoming a world-class supplier of vacuum surface treatment solutions Striving to reduce industrial energy consumption

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Huasheng Super HiPIMS Coaitng Machine GFOUR-4

Equipment Introduction-GFOUR GFOUR introduces a new four-target solution, featuring high-power, tunable square-wave plasma technology with precise ionization control. This enables both thin and thick coatings, delivering excellent adhesion and consistently smooth, droplet-free surfaces High adhesion strength Tunable coating density Smooth coating without droplets Flexible coating targets

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Huasheng Super HiPIMS Coaitng Machine GFOUR-6

Equipment Features-GFOUR GFOUR coating integrates the best of both worlds — the high density of arc deposition and the low-stress, droplet-free performance of magnetron sputtering Ultra-thick coating for greater than 50% longer life

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Huasheng Super HiPIMS Coaitng Machine GFOUR-7

Equipment Technical Features-GFOUR Tunable — freely combine columnar and dense crystals G4PLUSdensity 涂层,同时具备电弧高致密性,及磁控低应力、无液滴的技术优点 Smoothness Droplet-free, dense crystals Droplet free Columnar Bold columnar crystals Delicate columnar crystals

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Huasheng Super HiPIMS Coaitng Machine GFOUR-8

Thickness: tunable from 0.5 to 30 ^m, maintaining consistently smooth performance. Smoothness Cross-sectional SEM Surface

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Huasheng Super HiPIMS Coaitng Machine GFOUR-9

Equipment Technical Features-GFOUR Edge rounding: tunable from as low as 3 μm while maintaining edge integrity and protection Smoothness Droplet free Droplet free Cutting Edge Rake Face Flank Face Rake Face Flank Face Rake Face Flank Face Rake Face Flank Face Edge radius/um

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Huasheng Super HiPIMS Coaitng Machine GFOUR-10

Equipment Technical Features-GFOUR A fully tunable coating technology, enabling tailor-made process development. Tunable Discharge Pulse Tunable ionization rate plasma ionization rate Integrated Cathode Flexible stress and thickness More stable waveform Traditional HiPIMS More stable Plasma 0.1 Traditional HiPIMS current waveform Target current/A Huasheng GFOUR Integrated Cathode Discharge Waveform Diagram

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Huasheng Super HiPIMS Coaitng Machine GFOUR-11

Equipment Technical Features-GFOUR GFOUR proprietary magnetic field design: l Minimizes ion back-flow near the target l Boosts sputtering efficiency and deposition speed l Expands the erosion area for better target usage GFOUR magnetic field design Sputtering area becomes wider T a r g e 溅 t 射 区 G4PLUS 域 磁 变 场 宽 Sheath voltage - magnetic field st

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Huasheng Super HiPIMS Coaitng Machine GFOUR-12

Equipment Technical Features-GFOUR Excellent coating adhesion Coating Substrate Good adhesion Good adhesion GFOUR coating

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Huasheng Super HiPIMS Coaitng Machine GFOUR-13

Equipment Technical Features-GFOUR No droplets, smoother surface

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Huasheng Super HiPIMS Coaitng Machine GFOUR-14

Equipment Technical Features-GFOUR Low stress. Strong edge integrity

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Huasheng Super HiPIMS Coaitng Machine GFOUR-15

Excellent coating conformality with uniform and precisely controllable thickness Rake Face

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Huasheng Super HiPIMS Coaitng Machine GFOUR-18

Coating Technology 4th generation hybrid coating technology Chamber volume(m³) Effective Coating Area(mm) Spindle diameter(mm

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Huasheng Super HiPIMS Coaitng Machine GFOUR-20

Equipment Layout Vacuum extraction module

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Huasheng Super HiPIMS Coaitng Machine GFOUR-21

Equipment Parameters Model

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Huasheng Super HiPIMS Coaitng Machine GFOUR-22

GFOUR system consumption Model Minimum purity (N2) 50L per batch (H2) 10L per batch Standard nitrogen(N2) 70L per batch Cooling water Maximum heat dissipation100kW Flow rate150 L/min (Consumption:10 L per batch) Power consumption

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Huasheng Super HiPIMS Coaitng Machine GFOUR-23

System components Workpiece holder base Heating Module Etching module Main Unit Cathode Module Cooling Water Module

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Huasheng Super HiPIMS Coaitng Machine GFOUR-24

The vacuum chamber is pumped down to the required coating pressure Vacuum System Operators can select either pressure control mode or flow control mode Precise gas control is achievable for optimal coating performance Provides cooling water to each functional module Cooling Water System Protects components and module seals during hightemperature operation Independent flow and temperature monitoring per branch.

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Huasheng Super HiPIMS Coaitng Machine GFOUR-25

Ion source control system Heater temperature measurement system Radiant heating of the workpiece holder and products e n a b l e s t h o r o u g h b a ke - o u t o f m o i s t u r e a n d i n te r n a l ga s e s , w i t h p r e c i s e c h a m b e r te m p e ra t u r e c o n t r o l fo r u n i fo r m h e a t i n g

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Huasheng Super HiPIMS Coaitng Machine GFOUR-26

Integrated cathode Drive system and rotating platform Magnetic fluid-sealed main shaft G e a r - d r i ve n p l a t fo r m : d i s k r e vo l u t i o n + i n d i v i d u a l h o l d e r rotation

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Huasheng Super HiPIMS Coaitng Machine GFOUR-27

• Compared with DC sputtering, the integrated cathode provides higher ionization and more active plasma • Square-wave mode allows faster deposition and superior coating quality. • Constant-current output ensures stable ionization rates Item Parameters Voltage range Power Duty cycle range

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Huasheng Super HiPIMS Coaitng Machine GFOUR-28

Bias Power Supply (Hüttinger) l Constant-voltage output provides a negative bias to the workpiece holder l During etching, argon ions are accelerated to bombard the workpiece surface l Ensures more thorough workpiece cleaning, enhancing coating adhesion l Coating properties can be adjusted by varying the negative bias Voltage range Duty Cycel Range

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Huasheng Super HiPIMS Coaitng Machine GFOUR-29

List of core components No.

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Huasheng Super HiPIMS Coaitng Machine GFOUR-30

List of core components No.

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Huasheng Super HiPIMS Coaitng Machine GFOUR-31

Brands of the Main ComponentsComponent Molecular pump Backing pump Cathode power supply Bias power supply Flow meter Vaccum Gauge Automation System Main Electronic Components

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Huasheng Super HiPIMS Coaitng Machine GFOUR-32

Optional Accessories *图片供参考,以实际下单需求为准 Pictures for reference only,subject to th

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Huasheng Super HiPIMS Coaitng Machine GFOUR-34

HuangSheng®GFOUR Coating Process ListGFOUR Recommended Coating Process List Process

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Huasheng Super HiPIMS Coaitng Machine GFOUR-35

GFOUR®U1 SeriesApplication Case 1: Heavy Milling Insert: APMT1604 Test Conditions: 0 Machining Method: Rough Milling Test Results: 0 Passed, Significantly Better than LM Data Source: • Tool Manufacturer Inspection Item

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Huasheng Super HiPIMS Coaitng Machine GFOUR-36

GFOUR®U1 Series Application Case 2:Turning of Train Wheel Hubs Insert:Turning of Train Wheel Hubs Workpiece: Ø Alloy Steel Test Conditions: Ø Machining Method: Continuous External Turning Test Results: Ø Passed, Ø Achieves CVD Performance Comparable to Ion bond Data Source: • Tool Manufacturer Confidential Inspection Item Tool Passivation Value (μm)

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Huasheng Super HiPIMS Coaitng Machine GFOUR-37

GFOUR®U1 SeriesApplication Case 3: Insert: Gear Milling Insert DE901 Test Conditions: 0 Machining Method: Gear Milling Test Results: 0 Passed, 40% Better than DR Coating Data Source: • Tool Manufacturer Inspection Item

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Huasheng Super HiPIMS Coaitng Machine GFOUR-38

Stainless Steel Turning Stainless Steel Milling Confidential

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Huasheng Super HiPIMS Coaitng Machine GFOUR-39

GFOUR®U1Pro • Application Case 4:Stainless Steel Milling Tool Life/Min 80 Test Conditions:Face Milling • Cutting Speed:Vc = 160m/min • Feed per Tooth:Fz = 0.5mm/z • Depth of Cut:ap = 0.2mm • Width of Cut:ae = 12.75mm • Cooling Method:Air Cooling Test Results: • Tool Life Criteria: Flank Wear (Vb): > 0.3 mm • Result: GFOUR-U1Pro coating achieves 76% longer cutting life than SS330 coating Workpiece: • 304 Stainless Steel (150-180HB) Data Source:Huasheng Cuttin

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All Guangdong Huasheng Nanotechnology Co., Ltd. catalogs and technical brochures

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