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Original operatingand assembly manual

Original operatingand assembly manual
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Original operatingand assembly manual

Product catalog summary
Technical Specifications: The AZUL oil lubrication pump features a maximum output rate of 0.06 cm³ per stroke with up to 12 outlets, operating at a maximum pressure of 10 bar. It supports a viscosity range of 25 - 1500 mm²/s and is designed for lubricant temperatures between 0°C and +70°C, and ambient temperatures between 0°C and +40°C. The pump is driven by a rotating mechanism and weighs 1.4 kg.
General Safety Instructions: Personnel must thoroughly read the manual and adhere to safety instructions regarding electrical voltage, hot surfaces, and electrostatic discharge. Only qualified and trained staff should handle the device, with clear competence and responsibility definitions. Ignoring safety instructions can lead to hazards, including device failure and environmental risks.
Operator/User Obligations: Operators must ensure risk-prone parts are protected and hazardous substances are managed safely. Legal provisions must be followed, with regular inspections of pipes and hoses. Defective components should be replaced immediately.
Maintenance, Inspection, and Assembly: Maintenance should be performed by qualified personnel only when the device is at a complete standstill and pressureless. Personal protective equipment is required, and safety arrangements must be reinstated post-maintenance. Environmentally hazardous media must be disposed of legally.
Intended Use and Warranty: The pump is intended for oil lubrication applications, with warranty conditions specified in the manual.
Transport and Storage: Guidelines are provided to ensure safe transport and storage, preventing damage and ensuring longevity.
Assembly Instructions: Detailed instructions for line assembly and system setup are included to ensure proper installation and operation.
Start-Up and Functional Description: Procedures for filling with lubricant, ventilating the system, adjusting the output rate, and classifying set screws for pressure connection are outlined.
Maintenance and Troubleshooting: Regular maintenance is necessary for optimal performance, with troubleshooting guidelines for common issues like leaks, low pressure, and noise.
Shutdown and Disposal: Proper shutdown procedures ensure safety, and disposal must comply with environmental regulations.
Dimensional Drawing and Manufacturer Details: A dimensional drawing and contact information for Groeneveld-BEKA are provided for reference and support.
Unauthorized Modification and Spare Parts: Modifications require manufacturer feedback, and only original spare parts ensure safety. Unauthorized parts void liability.
Inadmissible Modes of Operation: Operational safety is guaranteed only for appropriate applications as per the manual. Exceeding technical data limits is prohibited.
Electrostatic Discharge: Avoid electrostatic discharge to prevent damage, following DIN EN 61340-5-1/-3 standards and ensuring grounding.
General Hazard Warning – Residual Risk: Regular inspections for damage or leaks are necessary to maintain safety.
Scope of Warranty: Warranties are valid if the device is used according to regulations and maintained by authorized staff. Modifications and repairs must be done by Groeneveld-BEKA.
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Catalog excerpts

Original operatingand assembly manual-1

LUBRICATION SVSTEMS fiV TIMKEN Page 1 © Groeneveld-BEKA 2024 All rights reserved!

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Original operatingand assembly manual-2

GROENEVELD-BEKA L L? □ n IC AT NO M SYSTEMS BYTIMkEn Page 2 © Groeneveld-BEKA 2024 All rights reserved!

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Original operatingand assembly manual-3

GROENEVELD-BEKA L L? □ n IC AT NO M SYSTEMS BYTIMkEn The oil lubrication pump is consecutively called a device. DrWu position Pressure connection O utlet type Iniemad Ihm&J- □ ".S SlraghL p'jg type tor ppe 04 mm Ajiglod plug typo for pipe 04 mm Lypc see spinal Suction connection Special version slraqftt plug-type angled plug-type Pipti 00 nun Pipp 010 mm Pipe CJS- mm Pipy- 010 mm Page 3 © Groeneveld-BEKA 2024 All rights reserved!

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Original operatingand assembly manual-4

General safety instructions All persons that are in charge with the assembly, start-up, maintenance and operation of the device must carefully read these instructions. Furthermore this manual must permanently be available at the site of operation! Basic notes for setup, operation and maintenance can be found below. 3.1 Safety instructions Please observe the safety instructions within this main point as well as special safety instructions that are included in other parts of this documentation. Warning of electrical voltage. Safety instructions which in case of non-observance might cause hazards...

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Original operatingand assembly manual-5

Obligations of the operator / user • If movable, rotating, hot or cold parts of the device bear risks, the customer must protect these parts against • • • • • • • 3.5 contact. This protection must not be removed. Any leakages of hazardous substances must be drained in a way that no risks for persons or the environment arise. Keep to all legal provisions. Hazards due to electricity are to be excluded. Examination of pipes and hoses regarding safe provision, use, proper assembly and function has to be carried out according to regionally applicable directives. Inspection intervals may not be exceeded....

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Original operatingand assembly manual-6

General hazard warning – residual risk All components are designed according to valid regulations of the construction of technical systems in regards to operational safety and accident prevention. Independently from this the use can lead to hazards for the user or third parties as well as for other technical facilities. Therefore the device may only fulfill its intended use in a technically acceptable and faultless condition. This has to happen in adherence of the according safety regulations and under observance of the operating manual. Inspect the device and its attachment parts regularly and...

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Original operatingand assembly manual-7

GROENEVELD-BEKA L L? □ n IC AT NO M SYSTEMS BYTIMkEn Use suitable lifting devices for transport. Do not throw the device or impose it to shocks. Secure the device against toppling down or slipping during transport. Observe all valid safety and accident prevention regulations for the transport. Wear suitable protective equipment if necessary. Keep adequate distance to suspended loads. The transport help or the elevating device must have the adequate carrying capacity. When storing the device pay attention that the storage area is cool and dry in order to avoid corrosion of the individual parts...

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Original operatingand assembly manual-8

Functional description 9.1 General The drive of the device occurs rotating. The drive shaft puts the centrally positioned pump shaft and the cam disk with a gear into a rotating movement. This carries out the strokes of the delivery pistons. Max. six delivery pistons are, circular arranged, in the pump body. They are controlled by the rotating movement of the pump shaft over a suction and pressure duct. During the suction stroke is the pressure duct closed and the delivery piston takes in oil from a connected reservoir. After the suction stroke has been finished, the pump shaft closes the suction...

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Original operatingand assembly manual-9

GROENEVELD-BEKA L L? □ n IC AT NO M SYSTEMS BYTIMkEn 9.3 Classification of set screw for pressure connection 10. Maintenance Disconnect the device from power supply before maintenance or repair. Maintenance and repair may only be carried out at complete standstill and under pressureless condition. Check the surface temperature of the device, as there is the risk of burns by radiant heat. Wear heat-resistant gloves and safety goggles! Soiled or contaminated surfaces have to be cleaned before maintenance, wear protective equipment to this purpose, if necessary! Protect the device against recommissioning...

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Original operatingand assembly manual-10

GROENEVELD-BEKA L L? □ n IC AT NO M SYSTEMS BYTIMkEn Page 10 © Groeneveld-BEKA 2024 All rights reserved!

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Original operatingand assembly manual-11

GROENEVELD-BEKA LUBRICATION SVSTEMS fiV TIMKEN The arrangemenl of the pressure connections is done in HUS CKdOf Of the numbering. 1C the arrangewienl if; ra^mrerl in fi'dnIhif. h^ h‘i be i nd.c-ated when Lhe order is placed. Fmoullet number B. the outlel pair* 1/7, 2/B, 3/9end ■A'IQ tod drilled F^ gullet nupi-bu* 10, there will be 3dtjiiofifili^theouilei palr^ll 00-1002392_BAL_2238_AZUL_R04EN Page 11 © Groeneveld-BEKA 2024 All rights reserved!

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Original operatingand assembly manual-12

Groeneveld-BEKA GmbH Beethovenstraße 14 91257 PEGNITZ / Bayern Deutschland POSTFACH 1320 91253 PEGNITZ WEB: www.groeneveld-beka.com E-Mail: [email protected] Gear pumps Multi-line oil pumps Multi-line grease pumps Single-line central lubrication systems Dual line central lubrication systems Oil circulation central lubrication systems Oil-air and spray lubrication Wheel flange central lubrication systems Rolling mill central lubrication systems Commercial vehicle lubrication Progressive distributors Control and monitoring units This document is intended solely as a means of evaluation...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.