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Original operating and assembly manual

Original operating and assembly manual
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Original operating and assembly manual

Product catalog summary
Technical Specifications:
The grease lubrication pump features a reservoir capacity of 2.6/5/10 liters and supports up to 21 outlets. It operates at a maximum pressure of 250 bar, suitable for greases up to NLGI class 2 without solid contents. The operating temperature range is 0 to +50°C, with a sound pressure level below 70dB(A). The device is powered by a hydro motor, with detailed input and output connections available in the dimensional drawing.
Applicable Documents:
Includes dimensional drawing AZ, connection diagram ES, and a declaration of incorporation.
General Safety Instructions:
Personnel involved in assembly, start-up, maintenance, and operation must read the manual thoroughly. Safety instructions cover electrical voltage, hot surfaces, suspended loads, and electrostatic discharge. Qualified and trained staff with clearly defined responsibilities are required.
Intended Use:
The device is designed for specific lubrication tasks as outlined in the manual. Unauthorized modifications or operations are prohibited.
Assembly Instructions:
Guidelines include connecting lines, motor and level monitoring, hydraulic connections, and assembly of pump elements.
Start-Up Procedures:
Details on lubricants, filling methods, system ventilation, and delivery volume settings ensure proper operation.
Functional Description:
Describes the general function and components of the device, including level monitoring and pump elements.
Maintenance:
Regular maintenance and lubricant changes are necessary for optimal performance.
Shutdown and Disposal:
Outlines procedures for safely shutting down and disposing of the device.
Troubleshooting:
Provides solutions for common issues to assist in resolving operational problems.
Spare Parts and Drawings:
Includes a list of spare parts and dimensional drawings for reference.
Manufacturer Details:
Contact information for Baier + Köppel GmbH + Co. KG is provided for further assistance.
Operator/User Obligations:
Operators must ensure protection against contact with movable, rotating, hot, or cold parts and manage hazardous substance leakages safely. Legal provisions must be observed, and electrical hazards excluded. Regular inspection and replacement of pipes and hoses are required. Safety data sheets for lubricants must be available, and the Ordinance on Hazardous Substances followed.
Safety Instructions for Maintenance:
Maintenance should be performed by qualified personnel with the device at a complete standstill. Personal protective equipment is necessary, and the device must be secured against recommissioning during maintenance. Hazardous media must be disposed of according to legal provisions, and surfaces cleaned before maintenance.
Unauthorized Modifications:
Modifications and repairs require manufacturer feedback. Only original spare parts and authorized accessories should be used to maintain safety. Unauthorized parts may void liabilities.
Warranty Scope:
Warranties are valid only if the device is used according to regulations, with assembly and maintenance by authorized staff. Improper lubricants void warranties, and BEKA does not accept claims for lubricant-caused damage.
Transport and Storage:
Transport requires suitable lifting devices, and the device must be empty. Storage should be in a cool, dry area to prevent corrosion, and lubricant storability must be observed.
Ventilation of the Lubrication System:
Ensure the lubrication system is ventilated during the first start-up and after each lubricant change by operating the system in a pressureless condition with open outlets until lubricant escapes without air inclusions.
Delivery Volume Setting:
The delivery volume for pump elements PE 60, PE 120, and PE 170 is fixed. For PE 120 V, the volume can be adjusted by turning a washer disc, with specific instructions provided for reducing or increasing the volume.
Components:
Includes level monitoring to prevent overfilling or emptying, and pump elements with fixed or adjustable delivery volumes. Safety precautions are necessary due to potential high-pressure leaks.
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Catalog excerpts

Original operating and assembly manual -1

LUBRICATION SYSTEMS BY TIMKEN N30201. diund uoneouqni eseejg jedns-d 6M21V9 © Baier + Koppel GmbH + Co. KG 2020

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Original operating and assembly manual -2

© Baier + Köppel GmbH + Co. KG 2020

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Original operating and assembly manual -3

Technical data The grease lubrication pump is subsequently called a device. 2. Applicable documents Dimensional drawing AZ Connection diagram ES Declaration of incorporation © Baier + Köppel GmbH + Co. KG 2020

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Original operating and assembly manual -4

General safety instructions Everybody who is in charge of the assembly, start-up, maintenance and operation of the device must read these instructions carefully prior to assembly and start-up of the device at the machine! Furthermore, this manual must always be available at the site of operation! Basic instructions for setup, operation and maintenance can be found below. 3.1 Safety instructions Observe the general safety instructions within this key chapter as well as the special safety instructions in other chapters of this operating and assembly manual. Warning of electrical voltage. Safety...

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Original operating and assembly manual -5

GROENEVELD-BEKA LUBRICATION SYSTEMS BY TIMKEN 3.3 Hazards in case of non-observance of the safety instructions a Results of non-observance of the safety instructions can be hazards to persons, for the environment and the /|\ device. Non-observance of the safety instructions may result in the loss of any liability claims. The non-observance / ; \ could more specifically result in the following hazards (for example): • Failure of important device functions. • Failure of prescribed methods regarding maintenance and repair. • Danger to persons by electrical, mechanical and chemical effects. • Danger...

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Original operating and assembly manual -6

GROENEVELD-BEKA LUBRICATION SYSTEMS BY TIMKEN Operational safety of the device is only guaranteed when it is appropriately applied as indicated in the operating and assembly manual. Never exceed or fall below the limit values, as stated in the technical data. Avoid electrostatic discharge! There are electronic components integrated into the devices which might be destroyed by electrostatic discharge. Observe the safety precautions against electrostatic discharge according to DIN EN 613405-1/-3. Ensure that the environment (persons, workplace and packing) is well grounded when handling these devices....

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Original operating and assembly manual -7

N30201. diund uoneouqni 9SB9J0 jgdns-d 6M21V9 GROENEVELD-BEKA LUBRICATION SYSTEMS BY TIMKEN The device is part of a central lubrication system. It serves for conveying lubricant for the lubrication of machines as described in this operating manual. The device is approved for industrial and commercial use only. Only operate the device if it is installed in/at another machine and operated together with it. Only lubricants which comply with the machine manufacturer's specifications may be conveyed. The device must only be used according to the technical data (see chapter 1 ..Technical data”). The...

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Original operating and assembly manual -8

Use suitable lifting devices for transport. Do not throw the device or expose it to shocks. Secure the device against toppling down or slipping during transport. The device may only be transported completely empty. Observe all valid safety and accident prevention regulations for the transport. Wear suitable protective equipment if necessary. Keep adequate distance to suspended loads. The transport help or the elevating device must have the adequate carrying capacity. When storing the device pay attention that the storage area is cool and dry in order to avoid corrosion of the individual parts...

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Original operating and assembly manual -9

GROENEVELD-BEKA LUBRICATION SYSTEMS BY TIMKEN /•\ Comply with the following conditions when assembling a complete machine from this device and other components. / ; \ Mind a proper and eco-friendly assembly without impairment of persons’ health and safety: Assemble the device in balance on the installation location in order to ensure safe operation. Observe the information on the fastening holes given in the dimensional drawing. When selecting the set-up location, please mind that the device should be protected against ambient and mechanic influences. Ensure full access, e.g. for filling with...

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Original operating and assembly manual -10

Hydraulic connection of the hydro motor  The connection line for the hydraulic supply pressure and the return can be connected to the hydraulic motor (thread G1/2) as requested (red arrows).  All components must be approved for the maximum operating pressure (see chapter 1 “Technical data“). The customer can install a throttle piece or a 2-way directional valve on the hydraulic supply line for regulation of the volume flow to the hydro motor. © Baier + Köppel GmbH + Co. KG 2020

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Original operating and assembly manual -11

LUBRICATION SYSTEMS BY TIMKEN The pump elements must be hung in the piston eccentric ring (2) and then screwed into the pump housing (3). Please observe the following: Assembly and disassembly only at complete standstill of the device. Do not reach into the pump housing bore. Risk / f \ of injury. If a pump element is removed, the pump housing bore must be closed with a screw plug. • Switch off the device when the agitator blade is in the opposite position of the pump element that is to be installed. • At installation, insert the pump element with sealing ring with partly extracted piston (1)...

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Original operating and assembly manual -12

GROENEVELD-BEKA LUBRICATION SYSTEMS BY TIMKEN • The device is designed for standard multi-purpose greases up to NLGI cl. 2. • Use lubricants with high-pressure additives. • Only use lubricants of the same soaping criteria. • Do not use any lubricants with solids content (lubricants with solids content on request). 8.2 Filling with lubricant • Observe the machine manufacturer's lubricant details! Only use lubricants according to machine manufacturer's specifications! • Collect leaking lubricant in a suitable reservoir and dispose it professionally! • Observe the safety data sheet of the lubricant...

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Original operating and assembly manual -13

N3020L diund uoneouqni 9SB9J0 jgdns-d 6M21V9 GROENEVELD-BEKA LUBRICATION SYSTEMS BY TIMKEN • Remove the screw plug and replace it by a coupling plug with reducer (article no. 10101421 and 10149043). • Remove the optional protective cap (article no. 10101446) of coupling plug. • Press out about 10mm of lubricant from the suitable filling gun (manually operated or pneumatic). • Connect the filling pump to the filling connection or the coupling plug and fill the device up to the maximum level. • Put the protective cap back on the coupling plug. The speed of the hydraulically driven hydro motor is...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.