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INTERNATIONAL Issue 02/14

INTERNATIONAL Issue 02/14
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INTERNATIONAL Issue 02/14

Product catalog summary
Introduction
The newsletter from GROB reflects on the successful year of 2014, highlighting achievements, investments, and strategic developments in the automotive and machinery sectors.
Company Achievements
GROB surpassed a billion-euro output, investing over 75 million euros in machinery and infrastructure across its plants, with significant expansions at Mindelheim, Bluffton, and Dalian.
Product Development
Advancements in automation and new machine programs, including the sixth generation of G-modules, have improved efficiency and met diverse customer needs.
Technological Innovations
The G-Net production control system aligns with Industry 4.0 standards, enhancing machine functionality and offering customizable solutions.
Market Outlook
GROB is well-positioned to capitalize on evolving automotive powertrain technologies, with promising growth forecasts.
Future Investments
Plans include continued investment in infrastructure and innovative projects, such as the new B6 administrative building to enhance operational efficiency.
Conclusion
The document concludes with gratitude towards employees and partners, emphasizing commitment to innovation and growth.
Thermal Spraying System Development
GROB is developing a thermal spraying system for cylinder surfaces using the PTWA process, supported by Dr. Bernhard Gand.
GROB IT Infrastructure
The IT infrastructure includes two datacenters, 5,500 terminals, and 140 servers, supporting global operations with enhanced efficiency through SAP and internet connectivity.
IT Department Structure
Divided into seven groups, the IT department ensures data security and continuity, with backup systems to prevent data loss.
Staff Restaurants and Healthy Eating
GROB's staff restaurants provide healthy meals for over 3,000 employees daily, focusing on vitamins, nutrients, and minimal additives.
Kitchen Operations and Healthy Food Initiatives
The company kitchen prepares over 1,200 meals daily, offering diverse options and focusing on environmental issues and healthy diets.
Occupational Health Department and Employee Anniversaries
Annemarie Volkmann celebrated her 40-year anniversary, highlighting the department's evolution and employee contributions.
Employee Development and Idea Management
GROB's idea management programs encourage employee suggestions, resulting in financial savings and high bonuses.
Personnel Development at GROB-WERKE
Updated training programs align with modern HR requirements, offering 163 sessions with 1,948 participants, and a management development program for leadership roles.
External Training and Onboarding
Student and trainee programs attract potential employees, with hands-on experience and comprehensive onboarding.
Machining Innovations and Market Expansion
GROB has entered new market segments, securing orders from major automotive companies and exploring new machining concepts.
Global Market Dynamics
GROB's strategic realignment focuses on developing new automotive components to adapt to varying global market conditions.
Expansion and Development in Shanghai and Dalian
Significant expansions in Shanghai and Dalian enhance production capabilities and support business targets.
Investment in Machinery and Production
Investments in new machinery aim to increase production capacity and efficiency.
Performance and Targets
GROB Dalian has shown steady growth, with plans to increase productivity and efficiency through the SIPET program.
GROB USA and Global Operations
Expansion in Bluffton, Ohio, supports a successful financial year, with a growing presence in the universal machine market.
Joint Projects and Future Prospects
Global collaboration enhances competitive advantage, focusing on automation and assembly technology to meet market demands.
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Catalog excerpts

INTERNATIONAL Issue 02/14-1

setting tough innovative Software

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INTERNATIONAL Issue 02/14-2

Dear colleagues, dear business partners and friends of GROB, goals, we have worked with perseverance and in accordance with our long term strategy. To continue with this success, we will, following market development, continue with our investment plans, whether in buildings or operational facilities. If we are to meet the demands of our customers, it goes without saying that all the expansion work at our sites in Mindelheim, Bluffton and Dalian was both right and necessary. In respect of our planned new B6 administrative building, we will be using up the last available space for a building of...

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INTERNATIONAL Issue 02/14-3

GROB Technology A wide Range of new Products and Software Technologies allow tools to be changed concurrently by an operator with an automatic tool changing mechanism. Thus all machines for application in the automotive industry are designed to permit tool changing operations both from the front through the front door as well as from above via the roof opening of the machine. Starting with the sixth generation of development of the successful G-module series, through the new linear portal and G-gantry and new G800 large machine to new software technologies, in the coming year, GROB will present...

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INTERNATIONAL Issue 02/14-4

Machine feedback for the CIP process Where G-Line allows querying the current machine status, G-Record permits a review of past events. The machine permanently logs the current status and G-Record determines and prepares data graphically and computationally with far greater accuracy than previously. The data reveals unproductive phases, and the related causes can be rapidly determined and remedied. G-Record is a helpful tool for the continuous improvement process, since it can also point out organizational weaknesses. Connecting the real world to the ERP system G-Fusion links the machine to the...

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INTERNATIONAL Issue 02/14-5

GROB IT The company‘s virtual heart Two large datacenters in Mindelheim, almost 5,500 computer terminals (ports), 140 servers and data amounting to 74 terabytes (= 74 million MB). A network of sites around the world – and with maximum data security. Approximately 500 different software products in use. These are the facts around GROB‘s complex IT landscape, which is secured 24 hours a day and 365 days a year by a strong team of 50 employees. The history of GROB‘s IT landscape is almost as old as commercial data processing. For GROB the IT era began in 1986 with four CAD work stations in engineering,...

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INTERNATIONAL Issue 02/14-6

GROB ANNIVERSARIES The company's long-term employees deserve their honors Assembly Geometry Mechanical Commissioning After Sales Service - Spare Part Quality Control Project Management Logistics - Production Planning Mechanical Detail Engineering Mechanical Commissioning Subassembly Universal Machining Mechanical Commissioning Vice President, Corporate Advance- ment, H. R. & Legal Affairs Mechanical Commissioning Mechanical Commissioning Department Manager Engineering Assembly Technology Department Manager Controlling Logistics - Export Regulations Mechanical Commissioning Mechanical Commissioning...

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INTERNATIONAL Issue 02/14-7

Idea Management at GROB Idea management as part of employee development GROB Human Resources New Programs for Employee Development It started in 1993 with „Ideas wanted – Ideas found“, then came the introduction of the “Company Suggestion Box“ in 2000, followed by „Idea Management“ nine years later. Whatever it was called, the intention – always of the moment – was to encourage suggestions for improvement within the company. When it became possible to submit suggestions in digital form, the potential for savings increased more than tenfold. Track recordIdea Management – a unique success story...

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INTERNATIONAL Issue 02/14-8

GROB Sales GROB has successfully established itself in the Machining of new Workpieces and Materials our tried-and-true technology based on numerous systems for cylinder heads and engine blocks. G-module production system for automotive components With two new orders from Audi and Daimler to machine frame structural components, GROB has been able to establish itself in a new market segment, and has also proven that it can fabricate frame structural components as well as powertrain parts. For several months the global machine tools market has been in flux and unfortunately cannot be considered...

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INTERNATIONAL Issue 02/14-9

Change of staff at GROB UK Starting January 1, 2015, Louis Hill will be the Head of the GROB Machine Tools UK Ltd. branch office. He will succeed our long-time GROB Branch Office Manager, Gerrit Wielhouwer, who will retire after almost seven years at GROB. Louis Hill has been involved with machine tools for twenty years and came to GROB UK in 2012. “First, I would like to continue the successful work of Gerrit Wielhouwer in the system business and in addition continue to expand the universal machine business” Louis Hill stated confidently. “I see particularly good opportunities for us in the...

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INTERNATIONAL Issue 02/14-10

investment volume of 5.5 million euros and top-notch production with its related increasing productivity, we have been able to overtake all competitors”. Viewed on the whole, GROB do Brasil has a great starting position for 2015. Production for 2015 currently has a full order book, therefore we also expect stable growth in the coming year. It is important that we have been able to respond to macroeconomic factors such as “Custo Brasil” (Brazil production costs) with increasing productivity, thus GROB China GROB records Further Growth in the Chinese Market keeping GROB do Brasil competitive in...

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INTERNATIONAL Issue 02/14-11

HERE FOR YOU AROUND THE WORLD GROB RUSSLAND Moscow, Russia GROB MACHINE TOOLS Birmingham, Great Britain GROB-WERKE Mindelheim, Germany GROB HUNGARIA Györ, Hungary GROB MACHINE TOOLS Beijing, China GROB SYSTEMS Bluffton, Ohio, USA GROB MACHINE TOOLS Dalian, China GROB KOREA Seoul, South Korea GROB MACHINE TOOLS Shanghai, China GROB MEXICO Querétaro, Mexico GROB MACHINE TOOLS Hyderabad, India B. GROB DO BRASIL São Paulo, Brazil Mindelheim plant Bluffton plant Dalian plant GROB-WERKE GmbH & Co. KG Mindelheim, Germany Tel.: +49 8261 9960 Fax: +49 8261 996268 E-Mail: [email protected] B. GROB...

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