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Workpiece automation R-C2

Workpiece automation R-C2
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Workpiece automation R-C2

Product catalog summary
Introduction
The document discusses a system designed for industrial production that enhances work processes using GRESSEL centric vices. These vices enable immediate gripping, facilitating simple automation.
Specifications and Benefits
The R-C2 system is tailored for flexible batch sizes and diverse parts, offering reduced setup time, increased production capacity, and decreased employee working hours. It features high clamping force, monitored clamping range, and flexibility.
Productivity Comparison
The document compares productivity, showing that the R-C2 system boosts productivity by minimizing machine downtime and optimizing employee hours. The productivity factor is calculated by dividing machine hours by employee hours, demonstrating significant improvement with the R-C2 system.
6-Sided Machining
The R-C2 system supports complete 6-sided machining, ensuring process safety and parallel workpiece support. It includes measuring functions for process monitoring and an alignment station for raw parts, enhancing productivity and profitability.
Functional Description
The R-C2 module merges robot direct loading with pallet loading advantages, eliminating setup and retooling needs by automatically adjusting to new workpiece dimensions. It is ready-to-use with integrated controls, requiring minimal installation such as air and power connections.
System Overview
The overview describes components like the coupling piece, Profinet sockets, power supply connectors, and pneumatic valves, highlighting ease of integration and safety features.
Technical Data
This section details the R-C2 module's specifications, including operating pressure, dimensions, clamping torque, and power supply requirements, along with interfaces and general operating data.
Quick Change System
The R-C2 module includes a dovetail quick change system for rapid and precise installation into the robot adapter plate, allowing easy module exchange for service needs.
Conclusion
The R-C2 system by GRESSEL provides a comprehensive solution for flexible and efficient industrial manufacturing, enhancing productivity and reducing costs through advanced automation and clamping technology.
Overview
The document outlines technical specifications for a quick-change system, focusing on the R-C2 centric vice and NSE-A3 138-V4 quick-change pallet module, including materials, dimensions, clamping forces, and system features.
Specifications
  • R-C2 Centric Vice: Available in models with varying dimensions, clamping ranges, and forces. The base body is stainless and hardened, jaws are case-hardened steel, and the spindle is nitrided.
  • NSE-A3 138-V4 Module: Features high-precision anti-twist protection, integrated cone seal, and offset planar contact surfaces. Made of stainless steel, completely sealed, suitable for 3-axis and 5-axis machines.
Materials and Construction
  • Base Body: Stainless and hardened (52-54 HRC).
  • Jaws: Case-hardened steel.
  • Slider and Spindle: Nitrided for durability.
System Features
  • Complete encapsulation with a ball-bearing spindle for precision and reliability.
  • Patented rapid and clamping stroke with pull-in forces up to 28 kN with turbo.
  • Designed for long service life and maximum process reliability.
Applications
Suitable for various machine tables from ø280 mm and compatible with zero point clamping systems like GRESSEL gredoc and SCHUNK VERO-S.
Additional Information
Includes a demonstration video for practical application and examples from production.
See more

Catalog excerpts

Workpiece automation R-C2-1

R-C2 Der greifende Zentrischspanner The gripping centric vice Flexible Losgrössen Fertigung mit hoher Teilevielfalt Flexible batch sizes production with a high variety of parts Für die industrielle Fertigung haben wir ein System entwickelt, das Ihre Arbeiten um ein Vielfaches vereinfacht. Warum? Weil die GRESSEL Zentrischspanner ab sofort greifen können! We have developed a system for industrial production that simplifies your work many times over. Why? Because the GRESSEL clamping devices can grip immediately! Simply automate!

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Workpiece automation R-C2-2

Ihre Nutzen Your benefits Sparen Sie Zeit und Geld: Der greifende Zentrischspanner! Save time and money: The gripping centric vice! Einfach automatisieren – warum ist das möglich? Weil die GRESSEL Zentrischspanner ab sofort greifen können! Simple automation – why is this possible? Because GRESSEL centric vices can grip immediately! www.r-c2.com · Greifen · Gripping · Spannen · Clamping · Transportieren · Transporting · Bearbeiten · Machining

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Workpiece automation R-C2-3

Produktivitätsvergleich Productivity-comparison Palettenhandling Pallet handling 50 Werkstücke (21 Std. Maschinenlaufzeit) 50 Workpieces (21 hours machine running time) Produktivität ist der Schlüssel zum Erfolg  Productivity is the key to success Mit dem R-C2 steigern Sie die Produktivität in Ihrem Unternehmen um ein Vielfaches. Wir haben den Vergleich gemacht! Produktivitätsfaktor* Productivityfactor* With the R-C2 you can increase pro ductivity in your company many times over. We have made the comparison! *Maschinenstunden geteilt durch Mitarbeiterstunden (21 Std. / 5 Std.) * achine hours...

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Workpiece automation R-C2-4

Komplette 6 Seiten Fertigung Complete 6 sided machining Flexible Losgrössen mit grosser Teilevielfalt fertigen Manufacturing flexible batch sizes with a large variety of parts + aximale M In der 6-Seiten Station R-C2 erfolgt ein Hand shake zwischen dem robotergeführten Zentrischspanner OP10 und dem positionierten Zentrischspanner OP20. Dabei wird das vorbearbeitete Werkstück von der 6-Seiten Station R-C2 während dem Umspannprozess angedrückt und gespannt. Prozesssicherheit und die pa allele Werkstückaufr lage im Zentrisch panner sind gewähreistet. s l Maximum productivity In the 6-side station...

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Workpiece automation R-C2-5

Funktionsbeschreibung R-C2 Modul Functional description R-C2 module R-C2 ist die Verschmelzung der Vorteile von Roboter Direkt beladung mit der Palettenbeladung. In der Maschine funktioniert R-C2 wie eine Palette. Der Zentrischspanner wird vom Roboter in die Maschine eingelegt und abgekuppelt. Beim Beladen funktioniert R-C2 wie ein Greifer. Der Zentrischspanner wird vom R-C2 Modul motorisch als gesteuerter Servogreifer eingesetzt. R-C2 is the fusion of the advantages of robot direct loading with pallet loading. In the machine, R-C2 works like a pallet. The centric clamping vice is inserted into...

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Workpiece automation R-C2-6

Systemübersicht R-C2 Modul System overview R-C2 module Coupling piece Socket profinet · ntriebsstück Spannmodul A zu R-C2 Spindel · Drive piece to R-C2 spindle · ptional bei mehreren O Profinet Teilnehmern · ptional with several O Profinet participants Inductive sensor · Spannmittel Anwesenheitskontrolle · lamping vice presence monitoring C Earth connection Socket profinet Inductive sensor* · Kopplungseinheit offen · Coupling unit open Inductive sensor* · Kopplungseinheit geschlossen · Coupling unit closed Coupling unit · 24 VDC / 1 A für Logik · 24 VDC / 13 A für Leistung · (M12-T Codierung)...

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Workpiece automation R-C2-7

Technische Daten R-C2 Modul Technical data R-C2 module Grunddaten Basic data Bezeichnung Basic data Allgemeine Betriebsdaten General operating data Modul Abmessungen (B x H x T) Module dimensions (W x H x D) Max. Transportgewicht inkl. Spannmittel (Schwerpunktabstand 120 mm) Max. transport weight incl. clamping vice (centre of gravity distance 120 mm) Stromversorgung Power supply Spannungsversorgung Logik [VDC] Power supply logic [VDC] 19 Betriebsdruck [bar] Operating pressure [bar]

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Workpiece automation R-C2-8

Schnellwechsel System R-C2 Quick change system R-C2 Das RC-2 Modul ist mit einem Schwalbenschwanz Schnellwechselsystem ausgerüstet. Das RC-2 Modul kann schnell und positions genau in die Roboter Adapter latte geschoben und mit nur einer p Befestigungs schraube fixiert werden. Das R-C2 Modul könnte somit im Servicefall schnell und einfach getauscht werden. Zentrischspanner R-C2 Centric vice R-C2 The R-C2 module is equipped with a dovetail quick change system. The R-C2 module can be pushed quickly and accurately into the robot adapter plate and fixed with only one fastening screw. The R-C2 module...

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Workpiece automation R-C2-9

Zentrischspanner R-C2 Centric vice R-C2 NSE-A3 138-V4 Nullpunktspannmodul NSE-A3 138-V4 Quick-change pallet module Voll ausgestattetes Automationsmodul mit Verdrehsicherung V4 Fully equipped automation module with anti-twist protection V4 System System komplett abgedichtet mit kugelgelagerter, spielfreier Spindel comeeteencmpsulated e pre-clamped centre bearing without play (ball bearing) (T) Hochgenaue Verdrehsicherung V4 High-precision anti-twist protection V4 ■ fur eine leichte Positionsfindung in Automationslosungen ■ for easy positioning in automated solutions @ Konusverschluss im Standard...

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Workpiece automation R-C2-10

NSE-A3 138-V4 Nullpunktspannmodul Quick-change pallet module VERO-S Konsole komplett Console complete Universal für 3-Achs + 5-Achs Maschinen Universal for 3-axis + 5-axis machines Voll ausgestattetes Automationsmodul mit Verdrehsicherung V4 Fully equipped automation module with passend zu folgenden Maschinentische ab Ø280mm: passend zu folgenden Maschinentische ab Ø280mm: Werkstoff Dimension / Modell Präzisions-Nutenstein Precision slot nut Bemerkung / Projektnummer passend zu folgenden Maschinentische ab Ø280mm: Passend zu folgenden Nullpunkt-Spannsystemen: Suitable for the following zero point...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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