Milling machine automation R-C2
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Save time and money: The gripping centric vice! Simple automation – Why is this possible? Because GRESSEL centric vices can grip immediately! www.r-c2.com

Productivity-comparison Productivity is the key to success. With the R-C2 you can increase productivity in your company many times over. We have made the comparison! Basis for the comparison Production capacity: 50 workpieces each 25 minutes = 21 hours machine running time Programming and tool set-up costs: not included Working hours employees: 8 hours R-C2 (= pallet & part handling) Working hours employees (8 hours) Set up (30 min.) Loading the rack (15 min.) Unloading the rack (15 min.) Time for other tasks (7 hours) 50 workpieces (21 hours machine running time) *Machine hours divides by...

6th side unmanned? With the 6-side station R-C2 from GRESSEL no problem! In the 6-side station R-C2 a Handshake between the robot guided centric vice OP10 and the positioned centric vice OP20. Here the pre-machined workpiece from the 6-side Station R-C2 during the transformer process pressed and tightened. Process safety and the parallel workpiece support in the centric vice are guaranteed. Measuring functions for process monitoring and an alignment station for raw parts are integrated. Animation for the 6-side station R-C2: 6-side station R-C2 from GRESSEL OP 10 centric clamping vice drive...

Functional description R-C2 module R-C2 is the fusion of the advantages of robot direct loading with pallet loading. In the machine, R-C2 works like a pallet. The centric clamping vice is inserted into the machine by the robot and uncoupled. When loading, R-C2 works like a gripper. The R-C2 module uses the centric clamping device as a controlled servo gripper. R-C2 eliminates the need for set-up and retooling. New workpieces are automatically repositioned with the servo drive. For the integrator The R-C2 module is a ready-to-use component with integral controls. Only a few items are...

System overview R-C2 module Distance measuring sensor laser class 1 Front part of housing Coupling piece drive piece to R-C2 spindle Housing rear part Inductive sensor clamping vice presence monitoring Inductive sensor* Coupling unit open Inductive sensor* Coupling unit closed * ombination for safety function C Output via «Digital Out» RFID read/write head Coupling unit Service window Socket profinet Optional with several Profinet participants Earth connection Socket profinet (M12-D encoding) Connector power supply 24 VDC / 1 A for logic 24 VDC / 13 A for power line (M12-T encoding)...

Basic data

Quick change system R-C2 R-C2 moudule rear side Dovetail profile for quick change system Mounting thread for robot adapter plate Robot adapter plate Mounting thread for robot adapter plate The R-C2 module is equipped with a dovetail quick change system. The R-C2 module can be pushed quickly and accurately into the robot adapter plate and fixed with only one fastening screw. The R-C2 module can be exchanged quickly and easily in case of service.

©Spindle Profile Torx E16 The centric vice can also be operated manually ©Exposed hard contact surfaces suitable for automation module NSE-A3 138-V4 Coupling bolt for mounting on R-C2 module ©Hardened stainless steel body for permanent use in the automation solution ORFID tag for various queries on the clamping vice O High-precision anti-twist protection for easy positioning in automated solutions OVERO-S clamping bolt SPA = centering bolt

System complete encapsulated - pre-clamped centre bearing without play (ball bearing)

O High-precision anti-twist protection V4 for easy positioning in automated solutions Offset planar contact surfaces with integrated cleaning function to prevent the accumulation of chips and ensure a clean installation of the R-C2 centric clamping device ©Stainless steel and completely sealed for long service life and maximum process reliability OCone seal integrated as standard for a fully protected clamping pin interface ©Patented rapid and clamping stroke Pull-in forces up to 8 kN without turbo, up to 28 kN with turbo for highest cutting parameters during machining

Fully equipped automation module with anti-twist protection V4 Subject to technical changes.

VERO-S console completely universal for 3-axis & 5-axis machines 200 175 Dimension / Modell Massstab Format passend zu folgenden Maschinentische ab Ø280mm: Bemerkung / Projektnummer Suitable for the following Zero point Pneumatic Interfaces: clamping systems: Zero point clamping systems: GRESSEL gredoc SCHUNK VERO-S passend zu folgenden Maschinentische ab Ø280mm: Werkstoff Werkstoff Änd.-Nr. Änd.-Nr. Gewicht [kg] Allgemeintoleranzen DimensionDimension / Modell / Modell Gewicht [kg] Allgemeintoleranzen gez. Format Massstab Massstab Blatt Format Bemerkung / Projektnummer Bemerkung /...

Example from the production Demonstration video DMGMORI DMU 50

Our clamping systems always fit. AUTOMATICALLY. GRESSEL AG · Schützenstrasse 25 · CH-8355 Aadorf T +41 52 368 16 16 · info @gressel.ch