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Double vice D2

Double vice D2
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Double vice D2

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for the D2 clamping system, highlighting its accuracy, efficiency, and user-friendly design. It is robust and versatile, suitable for a wide range of applications.
Specifications:
  • Clamping Force: Offers high clamping forces from 5 to 40 kN with low tightening torque.
  • Construction: Includes a fixed middle jaw, moveable clamping jaws, and a base body optimized for Y and Z axes in automation systems.
  • Materials: Features induction-hardened base bodies and case-hardened jaws for durability.
System Components:
  • Fixed Middle Jaw: Centrally positioned to cancel clamping forces, available in grip and smooth machining options.
  • Moveable Clamping Jaws: Compatible with various jaw sizes and types from the GRESSEL modular system.
  • Encapsulation: Sealed bearings and carriages minimize cleaning requirements.
Operational Features:
  • Third-Hand Function: Spring reverse tension allows easy operation.
  • Clamping Options: Operable with a clamping lever or torque wrench, with multiple mounting options.
Applications: Adaptable for various configurations, including reversible and special middle jaws, suitable for different machining tasks.
Technical Information:
  • Torque and Clamping Force: Graphs and tables detail the relationship between clamping torque and force for different models.
  • Mounting Options: Methods for securing the system to machine tables are outlined.
Recommendations: Select appropriate jaw and mounting configurations based on application requirements. Consider modifications for using multiple vices side by side.
Assembly Instructions: Clamping devices and system jaws must be assembled separately for each version, ensuring compatibility and functionality.
Dimensions and Models: Detailed dimensions are provided for each model, crucial for proper fit and function.
Product Variants: Different product variants are outlined, with order numbers for easy identification and ordering.
Key Components: Highlights include middle jaw adapter plates, reversible grip jaws, and aluminum block jaws.
Standards and Tolerances: General tolerances are specified according to ISO 2768-mK, ensuring precision and quality.
Accessories: Lists various accessories with suitable types and order numbers.
Key Data: Dimensions and order numbers are provided for easy reference and procurement.
Recommendations: Ensure compatibility of jaws and accessories with the intended clamping system type before ordering. Consider material and coating options based on application requirements.
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Catalog excerpts

Double vice D2-1

Doppelspanner Double vice Hohe Genauigkeit und hohe Effizienz High accuracy and high efficiency Das bedienerfreundliche Spannsystem D2 garantiert eine dauerhaft hohe Präzision und ein breites Einsatzspektrum. The user-friendly D2 clamping system guarantees permanently high accuracy and a wide range of uses.

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Double vice D2-2

Ihre Nutzen Your benefits · infache und massive Dritthandbedienung e · easy and solid third-hand operation · infaches und schnelles Positionieren auf dem gredoc e Nullpunkt-Spannsystem · asy and fast positioning on the gredoc zero point e clamping system · ohe Spannkräfte zwischen 5 – 40 kN mit geringem h Anzugs-Drehmoment · igh clamping forces between 5 – 40 kN with low h tightening torque · infacher und schneller Backenwechsel mit 2 Schrauben e · easier and quicker jaw change with 2 screws · omplette Bearbeitung, OP10 (grip) und OP20 (glatt) k · complete processing, OP10 (grip) and OP20 (smooth)...

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Double vice D2-3

Systemübersicht D2 System overview D2 6 1 este F Lower base body oder Drehmomentschlüssel Clamping with clamping lever · este Position in der Mitte f (aufheben der Spannkräfte) · ittelbacke Stufe grip H = 40 mit grip 3 mm M Stufe für Erstseitenbearbeitung und glatte Stufe für Zweitseitenbearbeitung · ixed position in the middle f (cancel the clamping forces) · iddle jaw grip H = 40 with 3 mm grip M for machining the first side and smooth step for machining the second side Clamping jaws moveable · mfangreiches Backensortiment verwendbar u mit H = 40 mm und H = 18 mm · ystembacken aus dem Spanntechnik...

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Double vice D2-4

Anwendungen Applications 6 Mit Wendebacken grip und Mittelbacke glatt H = 40 mm With reversible jaws and middle jaw smooth H = 40 mm Wendebacken grip und Mittelbacke Stufe grip Reversible grip jaws and middle jaw step grip Wendebacken grip und Mittelbacke glatt Reversible grip jaws and middle jaw smooth Adapter- und Pendelplatten Adapter- and swivel plate Aluminium Blockbacken und Mittelbacke Aluminium Aluminium block jaws and middle jaw aluminium Blockbacken und Mittelbacke glatt Block jaws and middle jaw smooth Aufspanntürme (Katalog Kapitel 17) Tombstones (catalog chapter 17) D2 125 4V Mit...

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Double vice D2-5

Mit Wendebacken grip und Mittelbacke Stufe grip With reversible jaws and middle jaw step grip Mit Pendel- und Adapter Platte With siwvel and adapter plate Mit Wendebacken grip und spezial Mittelbacke With reversible jaws and special middle jaw Mit Wendebacken grip und spezial Mittelbacke auf SCHUNK VERO-S Nullpunkt-Spannsystem With reversible jaws and special middle jaw on SCHUNK VERO-S zero point clamping system

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Double vice D2-6

D2 125 L-320 Standard Schnittstelle Standard interface 0F

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Double vice D2-7

Standard Schnittstelle Standard interface Technische Informationen Technical information 05 C O N C 05 ■H GO 1. Funktionsprinzip Doppelspanner D2 Functional principle double vice D2 Typ Type A±0.01 A1± 0.02 2. Spannkrafte D2 80 Clamping forces D2 80 Anzugs-Drehmoment / Spannkraft Clamping torque / clamping force Spannkraft in kN Clamping force in kN Baugrosse Size Anzugs-Drehmoment / Spannkraft Clamping torque / clamping force Spannkraft in kN Clamping force in kN Baugrosse Size

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Double vice D2-8

4. unktion Dritthand-Bedienung  F Third-hand function The D2 offers several options for mounting onto the machine table integrated in the vice itself. Single vices can be attached to prepared gredoc interfaces on gredoc clamping modules to minimise the setip time. However, they can also be clamped directly onto the base body using screws. Alternatively all D2 variants can be attached using clamping claws. Die D2 bieten mehrere im Spanner integrierte Möglichkeiten der Befestigung auf dem Maschinentisch. Die Einfachspanner können zur Minimierung der Rüstzeit über die bereits vorbereitete gredoc...

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Double vice D2-9

D2 80 mit Wendebacken grip und Mittelbacke Stufe grip with reversible grip jaws and middle jaw step grip 05 C O N C 05 ■H CO D2 80 mit Wendebacken grip und Mittelbacke glatt with reversible grip jaws and middle jaw smooth 05 C o N C 05 ■H CO Das Spannmittel und die Systembacken mussen fur diese Version jeweils separat zusammengestellt werden. The clamping device and the system jaws have to be separately assembled for this version. Das Spannmittel und die Systembacken mussen fur diese Version jeweils separat zusammengestellt werden. The clamping device and the system jaws have to be separately...

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Double vice D2-10

D2 80 mit Blockbacken und Mittelbacke glatt with block jaws and middle jaw smooth 05 C O N C 05 ■H CO D2 80 mit Pendel- und Adapterplatte with swivel- and adapter plate 05 C o N C 05 ■H CO Das Spannmittel und die Systembacken mussen fur diese Version jeweils separat zusammengestellt werden. The clamping device and the system jaws have to be separately assembled for this version.

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Double vice D2-11

D2 80 mit Aluminium Blockbacken with aluminium block jaws 05 C O N C 05 ■H CO Aufspannturme Tombstones Katalog Kapitel 17 Catalog chapter 17 Das Spannmittel und die Systembacken mussen fur diese Version jeweils separat zusammengestellt werden. The clamping device and the system jaws have to be separately assembled for this version.

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Double vice D2-12

D2 125 mit Wendebacken grip und Mittelbacke Stufe grip with reversible grip jaws and middle jaw step grip 05 C O N C 05 ■H CO Das Spannmittel und die Systembacken mussen fur diese Version jeweils separat zusammengestellt werden. The clamping device and the system jaws have to be separately assembled for this version.

 Open the catalog to page 12
Double vice D2-13

D2 125 mit Wendebacken grip und Mittelbacke glatt with reversible grip jaws and middle jaw smooth 05 C Z3 N C 05 ■H CO Das Spannmittel und die Systembacken mussen fur diese Version jeweils separat zusammengestellt werden. The clamping device and the system jaws have to be separately assembled for this version.

 Open the catalog to page 13
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.