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Wire & Cable Termination

Wire & Cable Termination
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Wire & Cable Termination

Product catalog summary
Overview: Greenlee provides a comprehensive range of wire and cable termination tools, certified by UL and cUL, compatible with seven major brands of lugs and splices. The tools include both battery-powered and manual options, featuring advanced technologies like IntelliCrimp™ and AutoStop for efficient and reliable operations.
IntelliCrimp™ Technology: This system includes a pressure sensor to monitor crimping force, alerting users if the force is below specifications. It features Retraction Stop Repeat (RSR), Automatic Retraction Stop (ARS), LED indicators for battery and maintenance status, and a two-stage hydraulic system for speed.
Battery-Powered Tools: These tools use an 18V lithium-ion battery, offering 70% more cycles per charge and faster cycle times. They come with various chargers and adapters, and ergonomic designs for improved balance and comfort.
Gator® Eye and iPress™ Software: These tools document work performed, including pressure, number of crimps/cuts, and battery information. The software allows for setting service intervals and managing tool inventory.
Hydraulic Pumps: The EHP700L hydraulic battery-powered pump features intelligent functions like a multi-function pressure sensor and real-time LED readout, supporting crimping, cutting, and punching with up to 10,000 PSI of pressure.
CCX Tools: The CCX line offers multipurpose tools with quick-change capabilities for various cutting and crimping tasks, supporting a wide range of connectors for efficiency and versatility in electrical construction and maintenance.
Specifications: Detailed specifications include operating pressure, battery capacity, weight, and dimensions. The tools are designed to be lightweight and efficient, with smart chargers to maximize battery life.
Environmental Considerations: Greenlee tools use biodegradable oil, aligning with environmental sustainability goals.
Die Adapters and Cable Cutting Blades: The document lists adapters for different die types and cutter blades for cutting various materials, ensuring precise and efficient cutting.
Battery-Powered Cable Cutters: These cutters, such as the Gator® ES32L and ES32FL, are designed for efficiency and ease of use, featuring LED lights, ergonomic grips, and smart chargers.
Hydraulic and Ratchet Cable Cutters: Specifications for these cutters include cutting capacities, weight, and design features suitable for heavy-duty applications.
Key Features: Many tools feature lithium-ion batteries for extended cycles per charge, LED indicators, ergonomic designs, and the use of biodegradable oil.
Conclusion: The document serves as a comprehensive guide for selecting appropriate cable cutting and crimping tools, providing detailed specifications and compatibility information to ensure optimal performance in wire and cable termination tasks.
Crimping Tools: The document details several crimping tools, including battery-powered, manual hydraulic, and remote-powered models, highlighting their features, capacities, and compatibility with different connector brands.
Manual Crimping Tools: Designed for larger copper connectors, featuring color-coded, hexagonal rotating dies and a full cycle mechanism.
Battery-Powered Crimping Tools: These tools feature intelligent crimping system technology, a state-of-the-art 18V Li-ion battery, and a two-stage hydraulic system.
Hydraulic Crimping Tools: These tools utilize four indenters for crimping and feature a two-speed pump for quick operation.
Specifications and Compatibility: Tools are UL and cUL classified with various copper and aluminum connectors from brands like Anderson®, Blackburn®, Burndy®, ILSCO®, Panduit®, Penn-Union®, and Thomas & Betts®.
Additional Features: Many tools include rotating heads for ease of use in tight spaces and dieless crimping, eliminating the need for interchangeable dies.
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Catalog excerpts

Wire & Cable Termination-1

WIRE & CABLE TERMINATION GREENLEE WIRE AND CABLE TERMINATION TOOLS ARE UL AND CUL CERTIFIED WITH SEVEN MAJOR BRANDS OF LUGS AND SPLICES. CHOOSE FROM SMART FEATURES SUCH AS INTELLICRIMP™ AND AUTOSTOP ON GATOR® BRAND BATTERY TOOLS, OR TRY OUR COMPREHENSIVE SELECTION OF MANUAL TOOLS WHENEVER YOU NEED TO STRIP, CUT, AND CRIMP WIRE AND CABLE. Contents Contents Intelli-Crimp™ 218 Hydraulic Pumps 220 CCX 221 Copper And Aluminum Cutting 224 ACSR, Guy Strand & Steel Cutting 233 Communications And Underground 239 Power Cable Cutting 239 Die-Type Crimping 244 Dieless Crimping 254 Crimping Dies 258 Accessories 261 Cable Bending Tools 266 Wire And Cable Stripping Tools 267 Wire Crimping Tools 270 Wire Ferrule Crimping Tools 274 On select tools only. On select tools only. UL and cUL rated with Anderson®, Blackburn®, FCI Burndy®, ILSCO®, Panduit®, Penn-Union® and Thomas & Betts® brand lugs and splic

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Wire & Cable Termination-2

WIRE & CABLE TERMINATION Feature Legend of Icons DIELESS Intelli-CRIMP™ Technology Automatic Retraction Stop Retraction Stop Repeat Crimping Force in TONS Crimping Tool that does not require die set Intelligent Crimping System Battery powered Crimping and Cutting Tools from Greenlee have always represented the most comfortable and efficient solutions when it comes to reliable crimping of connectors and cutting cables. However, outstanding results are no reason for us to rest on our laurels. On the contrary, we are always committed to improve the good and make it even better. The result: our new...

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Wire & Cable Termination-3

Gator® Eye • A USB-powered device that is compatible with all Greenlee Gator® Tools • Offers our customers documentation of the error-free, intelligent system, Greenlee Battery Tools provide • Customers can download, print, and store work information, such as maximum PSI, number of cuts/crimps, and battery information • Allows electrical contractors and utility companies to set service intervals and download work history reports since manufacture, last service and for project • Differentiate your workforce with accountability • Add user and inventory information to your Gator® Tools therefore...

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Wire & Cable Termination-4

WIRE & CABLE TERMINATION BATTERY-POWERED HYDRAULIC PUMPS EHP700L Hydraulic Battery-Powered Pump AVAILABLE AS • Loaded with intelligent features such as a multi-function pressure sensor, self-diagnostics, and a real-time LED readout • The EPH700L is a versatile battery pump that can crimp, cut and punch with up to 10,000 PSI of pressure • The pump weighs only 14 lbs (including batteries) • The mode dial enables the user to select between three primary intelligent program settings: CRIMP, CUT and PUNCH • Features three extra settings reserved for future use • Each setting provides specific pressure...

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Wire & Cable Termination-5

CCXCCX? What Is The Greenlee CCX three-step, 10-second function changeover ­ The easy, quick-release design makes changeovers this simple: Just push the release buttons, and the blades slide right out of the easy-­ pening CCX head. o CCX–Exclusive Multipurpose Tools from Greenlee Get more for your money and carry fewer tools – with CCX. This advanced line of multipurpose tools is designed to work with a wide variety of cutting blades and crimping die adapters, and a knockout punch adapter. Buy just one tool for countless electrical construction and maintenance jobs. Cut • Copper, aluminum, copperweld...

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Wire & Cable Termination-6

WIRE & CABLE TERMINATION Gator® CCXL Tools Features BARE TOOL • Intelligent Crimping System Technology includes a pressure sensor that monitors the crimping force of each crimp and provides the operator a visual and audible alert if the force is below specifications • State of the art 18V lithium ion (Li-ion) battery provides 70% more cycles per charge and faster cycle times • Retraction Stop Repeat (RSR) allows the operator to partially retract the ram and then the tool repeats the retraction for subsequent crimps • LED light provides the operator with the battery charge and tool maintenance...

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Wire & Cable Termination-7

CCX Tool Accessories (optional, all in pairs except punch driver) DIE ADAPTERS CAT. NO. UPC NO. DESCRIPTION UA22 UAK UAW Adapter for Greenlee K22 dies Adapter for Kearney “0”, T&B “6 Ton”, and Blackburn “OD” dies Adapter for Burndy “W” and Panduit “CD-2001” dies (equivalent to “D3” die) Adapter for “U” dies (included with E12CCXL tool) CABLE CUTTING BLADES CAT. NO. DESCRIPTION Cutter Blades AL & CU 1" capacity Cutter Blades AL & CU 1-1/2" capacity Cutter blades for ACSR & guy strand THREADED ROD CUTTING BLADES CAT. NO. DESCRIPTION Cutter blades for 1/4" threaded rod Cutter blades for 3/8" threaded...

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Wire & Cable Termination-8

WIRE & CABLE TERMINATION COPPER AND ALUMINUM CUTTING Selection Guide for Copper & Aluminum Cable Cutters CABLE SIZE AWG 250 300 350 400 500 600 750 1000 kcmil kcmil kcmil kcmil kcmil kcmil kcmil kcmil 1500 2000 kcmil kcmil Page

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Wire & Cable Termination-9

Gator® ES32L Battery-Powered Cable Cutter • State of the art 18V lithium ion (Li-ion) battery provides 70% more cycles per charge and faster cycle times • LED light provides the operator with the battery charge and tool maintenance status • Small size makes the ES32L an excellent tool for use inside panel boxes • In line tool style is light weight and very easy to control • One trigger controls all tool functions • Cutting head rotates 350° • Tools automatically retract when the cutting cycle is complete • Overmolded tacky grip areas make gripping the tool easier and more comfortable • LED work...

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Wire & Cable Termination-10

WIRE & CABLE TERMINATION Gator® ES1000 Battery-Powered Cable Cutter • Compact design permits use in tight locations • One hand operation • Extra heavy blades for clean cuts and long life • Performs approximately 35 cuts in 1000 kcmil copper cable per battery charge • Large 2-1/8" diameter blade opening • Easy to switch between forward and reverse direction • 14.4 volt battery recharges in one hour • Includes two batteries, battery charger and molded carrying case • Choice of 120 volt or 230 volt battery charger SPECIFICATIONS Capacity Copper Aluminum 2-1/8" (54 mm) 14-3/4" (375 mm) 7.3 lbs (3.3...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.