Wire & Cable Termination Catalog
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Wire & Cable Termination Catalog
Product catalog summary
Overview
Greenlee provides a wide range of tools for wire and cable termination, including cutting, crimping, and stripping tools. The document details various products, focusing on battery-powered, corded, manual, and hydraulic options.
Greenlee provides a wide range of tools for wire and cable termination, including cutting, crimping, and stripping tools. The document details various products, focusing on battery-powered, corded, manual, and hydraulic options.
Featured Products
- NEW-EK12ID: Dieless Crimping Tools
- NEW-E12CCX: Battery-Powered Cable Crimper
- 774: Cable Cutter
- NEW-EK628: 6-Ton Battery-Powered Crimping Tool
CCX Tools
The CCX line includes multipurpose tools for various electrical tasks, compatible with a range of cutting blades, crimping die adapters, and knockout punch adapters.
The CCX line includes multipurpose tools for various electrical tasks, compatible with a range of cutting blades, crimping die adapters, and knockout punch adapters.
Tool Capacities
- Crimping: Copper and aluminum lugs and splices up to 750 kcmil
- Cutting: Copper, aluminum, ACSR cables, and threaded rods
- Punching: Standard and non-round punches
Battery-Powered and Corded Tool Features
- Rotating head for flexible positioning
- Lightweight and ergonomic design
- Automatic retraction after cycle completion
- Nickel-metal hydride battery with up to 120 cycles per charge
Specifications
- E12CCX: 12-Ton crimping force, 14 lbs weight, 12V battery
- ECCX: 6-Ton crimping force, 10.5 lbs weight, 12V battery
Accessories
Optional accessories include various adapters and blades for different cutting and crimping needs.
Optional accessories include various adapters and blades for different cutting and crimping needs.
Selection Guide
The document provides a selection guide for copper and aluminum cable cutters, indicating the capacity and compatibility of different tools with various cable sizes.
The document provides a selection guide for copper and aluminum cable cutters, indicating the capacity and compatibility of different tools with various cable sizes.
Conclusion
Greenlee's range of tools offers versatile solutions for wire and cable termination, catering to different needs with their battery-powered, corded, and manual options.
Greenlee's range of tools offers versatile solutions for wire and cable termination, catering to different needs with their battery-powered, corded, and manual options.
Specifications:
1. Battery-Powered Cable Cutters: Cutting capacity of 750 kcmil (400 mm²) for copper and 1000 kcmil (500 mm²) for aluminum. Length is 14-1/4" (362 mm) and weight is 5.8 lbs. (2.6 kg). Features include a 12V NiCd battery with a one-hour recharge time, compact design, and extra-heavy blades.
2. Corded Cable Cutters: Operates directly from 120V or 230V outlets. Equipped with a 15-foot cord and includes a carrying case.
1. Battery-Powered Cable Cutters: Cutting capacity of 750 kcmil (400 mm²) for copper and 1000 kcmil (500 mm²) for aluminum. Length is 14-1/4" (362 mm) and weight is 5.8 lbs. (2.6 kg). Features include a 12V NiCd battery with a one-hour recharge time, compact design, and extra-heavy blades.
2. Corded Cable Cutters: Operates directly from 120V or 230V outlets. Equipped with a 15-foot cord and includes a carrying case.
Tool Features:
1. Gator® Plus Battery-Powered and Corded Cable Cutters: Automatic ram retraction, two-speed pump, 360° rotating cutting head, and U.S. Patents #6,206,663 and #6,065,326.
2. Heavy-Duty Ratchet Cable Cutters: Features include 11-ton ram power, extra thick blades, and a two-speed mechanism for efficient cutting.
1. Gator® Plus Battery-Powered and Corded Cable Cutters: Automatic ram retraction, two-speed pump, 360° rotating cutting head, and U.S. Patents #6,206,663 and #6,065,326.
2. Heavy-Duty Ratchet Cable Cutters: Features include 11-ton ram power, extra thick blades, and a two-speed mechanism for efficient cutting.
Product Descriptions:
1. ESG50GL Series: Battery-powered cable cutters with options for 120V, 230V, or 12V chargers.
2. CSG50GL Series: Corded cable cutters with 120V or 230V options.
3. Hydraulic Cable Cutter Sets: Models include 750, 750H767, and 750E975 with varying capacities and features.
1. ESG50GL Series: Battery-powered cable cutters with options for 120V, 230V, or 12V chargers.
2. CSG50GL Series: Corded cable cutters with 120V or 230V options.
3. Hydraulic Cable Cutter Sets: Models include 750, 750H767, and 750E975 with varying capacities and features.
Additional Features:
1. Performance Ratchet Cable Cutters: Simple one-hand operation, compact design, and heavy-duty blades.
2. High Performance Ratchet Cable Cutters: Designed for tight workspaces with a two-speed ratchet mechanism.
1. Performance Ratchet Cable Cutters: Simple one-hand operation, compact design, and heavy-duty blades.
2. High Performance Ratchet Cable Cutters: Designed for tight workspaces with a two-speed ratchet mechanism.
Contact Information:
Available for USA, Canada, and International customers with specific contact numbers and fax details provided.
Available for USA, Canada, and International customers with specific contact numbers and fax details provided.
Specifications:
Various cable cutters are described with specifications including cutting capacities, dimensions, weight, and battery details. The cutters are designed for different materials such as ACSR, aluminum, copper, and steel cables.
Various cable cutters are described with specifications including cutting capacities, dimensions, weight, and battery details. The cutters are designed for different materials such as ACSR, aluminum, copper, and steel cables.
Battery-Powered ACSR Cutters:
These cutters are equipped with a 14.4V NiCd battery, capable of making multiple cuts per charge. They feature one-hand operation, reversible direction, and come with a charger and carrying case.
These cutters are equipped with a 14.4V NiCd battery, capable of making multiple cuts per charge. They feature one-hand operation, reversible direction, and come with a charger and carrying case.
Hydraulic ACSR Cable Cutter:
This cutter features a flip-open head and a 180° rotating head for ease of use. It is designed for cutting tough cables with a ratchet action for increased power.
This cutter features a flip-open head and a 180° rotating head for ease of use. It is designed for cutting tough cables with a ratchet action for increased power.
High Performance Ratchet ACSR Cable Cutter:
Features a two-speed mechanism for efficient cutting and a patented automatic blade opening system. It is lightweight with durable fiberglass handles.
Features a two-speed mechanism for efficient cutting and a patented automatic blade opening system. It is lightweight with durable fiberglass handles.
Ratchet ACSR/Cable Cutter:
Designed for cutting ACSR and soft steel rods, this cutter has a large jaw opening and is lightweight.
Designed for cutting ACSR and soft steel rods, this cutter has a large jaw opening and is lightweight.
Guy Wire Cutter Dies:
"W" style dies compatible with various crimping tools for cutting ACSR.
"W" style dies compatible with various crimping tools for cutting ACSR.
ACSR Cable Cutter:
Precision-machined blades for cutting service entrance cables and other materials. Compatible with crimping tools that accept 12-ton "U" type dies.
Precision-machined blades for cutting service entrance cables and other materials. Compatible with crimping tools that accept 12-ton "U" type dies.
Gator® ESC85 Battery-Powered Cable Cutter:
Features a two-speed pump and scissor-style blades for easy cable cutting. The head rotates 360° for tight locations, and it includes a charger and carrying case.
Features a two-speed pump and scissor-style blades for easy cable cutting. The head rotates 360° for tight locations, and it includes a charger and carrying case.
Steel Cable & Wire Rope Cutter:
Designed for small diameter wire rope and wire, with heavy-duty forged steel blades and cushioned handle grips.
Designed for small diameter wire rope and wire, with heavy-duty forged steel blades and cushioned handle grips.
Hydraulic Communications and Underground Power Cable Cutter Head:
Designed for large diameter communication and underground cables, with a swiveling handle for quick positioning.
Designed for large diameter communication and underground cables, with a swiveling handle for quick positioning.
Gator® ES85 Battery-Powered Communications Cable Cutter:
Compact design for tight locations, capable of making numerous cuts per charge, with a powerful battery and quick charging time.
Compact design for tight locations, capable of making numerous cuts per charge, with a powerful battery and quick charging time.
Heavy-Duty Manual Communications Cable Cutter:
Forged and heat-treated blades for cutting large diameter communications cables, with replaceable blades and handles.
Forged and heat-treated blades for cutting large diameter communications cables, with replaceable blades and handles.
Ratchet Communications Cutter:
Specially designed for large diameter telephone cables, with a ratchet lock and rust-resistant finish.
Specially designed for large diameter telephone cables, with a ratchet lock and rust-resistant finish.
High Performance Communications Cable Cutter:
Features a two-speed mechanism and automatic blade opening, with durable fiberglass handles for ease of use in tight locations.
Features a two-speed mechanism and automatic blade opening, with durable fiberglass handles for ease of use in tight locations.
Greenlee Crimping Tool Capacities:
Details on crimping tool capacities for various connector types, including copper and aluminum lugs and splices, with notes on die compatibility.
Details on crimping tool capacities for various connector types, including copper and aluminum lugs and splices, with notes on die compatibility.
Overview: This document provides detailed specifications and features of various Greenlee Gator® Plus crimping tools, including battery-powered, corded, and manual hydraulic models. These tools are designed for crimping copper and aluminum connectors and are classified under UL and cUL standards.
1. Gator® Plus Battery-Powered 4-Ton Crimping Tool:
- Specifications: Capacity ranges from 8 AWG to 300 kcmil for copper and 8 AWG to 2/0 AWG for aluminum connectors. Crimping force is 7,900 lb (35 kN).
- Features: Compact design with a 9.6V NiCd battery, capable of approximately 85 crimps per charge. Includes a 360° rotating crimping head and automatic ram retraction.
2. EK628 Battery-Powered 6-Ton Crimping Tool:
- Specifications: Capacity up to 600 kcmil for copper and 350 kcmil for aluminum. Crimping force is 6 tons (53 kN).
- Features: One-hand operation, interchangeable jaws, and automatic jaw opening upon crimp completion. Includes two batteries and a charger.
3. Gator® Plus 12-Ton Battery-Powered Crimping Tools:
- Specifications: Capacity ranges from 8 AWG to 750 kcmil for copper and specific ACSR terminals. Crimping force is 24,000 lb (106 kN).
- Features: Three crimping head options, two-speed pump, and automatic ram retraction. Includes a carrying case and two batteries.
4. Gator® Plus 12-Ton Corded Crimping Tools:
- Specifications: Similar capacity and force as the battery-powered version, but operates directly from electrical outlets.
- Features: Equipped with a 15-foot cord, two-speed pump, and automatic ram retraction. Includes a carrying case.
5. 12-Ton Manual Hydraulic Crimping Tools:
- Specifications: Capacity up to 750 kcmil for copper. Crimping force is 24,000 lb (106 kN).
- Features: Two-speed ram, lightweight fiberglass handles, and easy die insertion. Supplied in a molded plastic carrying case.
6. 12-Ton Remote-Powered Crimping Heads:
- Specifications: Similar capacity and force as manual tools, designed for remote operation.
- Features: Compact and lightweight design, suitable for various crimping applications.
Conclusion: Greenlee's range of crimping tools offers versatile solutions for wire and cable termination, with options for battery-powered, corded, and manual operations. Each tool is designed for efficiency, ease of use, and compliance with industry standards.
Overview: This document provides detailed specifications and descriptions of various crimping tools and accessories offered by Greenlee. It includes information on remote-powered, battery-powered, corded, and manual crimping tools, highlighting their features, specifications, and compatibility with different connector types.
1. Remote-Powered Crimping Heads:
- Models include RK1230, RK1240, RK1240C, RK1240K, and RK1240KC, each designed for specific die types and opening sizes.
- Features include lightweight design, durability tested to 50,000 crimp cycles, and compatibility with various copper and aluminum lugs and splices.
- Requires an external hydraulic pump capable of 10,000 psi (700 bar).
2. 15-Ton Crimping Tool:
- Model RK1550 is a single-acting remote-powered tool with a crimping force of 30,000 lbs (133 kN).
- Compatible with a wide range of die adapters for different connector types.
3. Manual Crimping Tools:
- Includes models like K111, K05-1GL, and K09-2GL, designed for crimping small to mid-range copper connectors.
- Features interchangeable adapters, corrosion-resistant zinc-plated heads, and full-cycle mechanisms.
4. Battery-Powered and Corded Crimping Tools:
- Gator® Plus series includes models like EK06AT and CK06AT, featuring two-speed pumps and 360° rotating heads.
- Tools are UL and cUL classified for use with various copper and aluminum connectors.
5. Dieless Crimping Tools:
- Models like EK12ID and CK12ID offer dieless crimping with automatic pressure adjustment for different connector sizes.
- Features include a swivel head for flexibility and a patented pressure system to eliminate errors.
Key Specifications:
- Operating pressure for most tools is 10,000 psi (700 bar).
- Crimping force varies by model, with some tools offering up to 8.5 tons (75.6 kN).
- Tools are designed for ease of use in tight locations and are equipped with carrying cases and necessary accessories.
Conclusion: Greenlee offers a comprehensive range of crimping tools suitable for various applications, emphasizing durability, ease of use, and compatibility with industry-standard connectors.
Overview: This document provides detailed specifications and features of various Greenlee crimping tools and accessories, including battery-powered and corded options, crimping dies, and adapters.
Battery-Powered and Corded Tool Features:
- Tools feature a two-speed pump for quick crimp initiation and automatic ram retraction.
- Lightweight design with an angled pistol grip and a 350° rotating head.
- Flip open crimping head for crimping copper (4 AWG – 1000 kcmil) and aluminum (6 AWG – 1000 kcmil) without changing dies.
- Dieless indent style crimping head eliminates the need for interchangeable dies.
Battery-Powered Tool Features:
- Includes two batteries, a charger, carrying case, test gauge, and test slugs.
- Available with 120V, 230V, or 12V one-hour battery chargers.
Corded Tool Features:
- Operates directly from 120V 60Hz or 230V 50Hz outlets, eliminating battery concerns.
- Equipped with a 15-foot cord, compatible with extension cords.
Specifications:
- Tools like EK12ID and CK12ID have a length of 16 7/8" and a height of 14 3/4", weighing 14 1/2 lbs.
- Battery: 12V, 2.6 Ah, NIMH with a 1-hour charge time.
- Crimping range for copper and aluminum lugs and splices varies from 4 AWG to 1000 kcmil.
Crimping Dies and Kits:
- Various die kits are available for copper and aluminum connectors, with color-coded options for different cable sizes.
- Die kits are classified for use with specific brands like Anderson, Blackburn, and others.
Accessories:
- Battery Tool Stand for workbench operation, compatible with most Greenlee tools.
- Crimping Tool Load Cell for measuring force output.
- AC Adapters available for converting battery-powered tools to corded use.
Contact Information: For further inquiries, contact Greenlee via phone or fax in the USA, Canada, or internationally.
Crimping Die Cross Reference:
This section provides a comprehensive cross-reference for crimping dies compatible with various tools. It includes specifications for different cable sizes, color codes, and compatible tools such as Greenlee, Burndy, T & B, Ilsco, Huskie, Panduit, and Blackburn. The document specifies the use of die adapters and jaws for different tool series, ensuring compatibility and optimal performance.
This section provides a comprehensive cross-reference for crimping dies compatible with various tools. It includes specifications for different cable sizes, color codes, and compatible tools such as Greenlee, Burndy, T & B, Ilsco, Huskie, Panduit, and Blackburn. The document specifies the use of die adapters and jaws for different tool series, ensuring compatibility and optimal performance.
Specifications for Cable Bending Tools:
The document outlines specifications for ratchet and hydraulic cable benders. The ratchet cable bender is suitable for cables up to 500 kcmil, while the hydraulic bender handles 350-1000 kcmil cables. Features include simplified cable installation, compact design for tight spaces, and a variety of accessories like ratchet wrenches and bending shoes.
The document outlines specifications for ratchet and hydraulic cable benders. The ratchet cable bender is suitable for cables up to 500 kcmil, while the hydraulic bender handles 350-1000 kcmil cables. Features include simplified cable installation, compact design for tight spaces, and a variety of accessories like ratchet wrenches and bending shoes.
Wire and Cable Stripping Tools:
This section details various stripping tools, including adjustable cable strippers, pocket cable strippers, and heavy-duty wire strippers. Each tool is designed for specific cable sizes and insulation types, with features like easy blade depth adjustment, ergonomic handles, and precision-ground blades for consistent performance.
This section details various stripping tools, including adjustable cable strippers, pocket cable strippers, and heavy-duty wire strippers. Each tool is designed for specific cable sizes and insulation types, with features like easy blade depth adjustment, ergonomic handles, and precision-ground blades for consistent performance.
Pro Wire Strippers:
Pro wire strippers are designed for both solid and stranded wires, offering precise stripping diameters and ergonomic features to reduce hand fatigue. They include features like long curved cutter blades, cushioned handles, and easy-to-read graphics for user convenience.
Pro wire strippers are designed for both solid and stranded wires, offering precise stripping diameters and ergonomic features to reduce hand fatigue. They include features like long curved cutter blades, cushioned handles, and easy-to-read graphics for user convenience.
Contact Information:
The document provides contact details for Greenlee's customer service in the USA, Canada, and internationally, ensuring users can reach out for support or inquiries.
The document provides contact details for Greenlee's customer service in the USA, Canada, and internationally, ensuring users can reach out for support or inquiries.
Insulated Twin Wire Ferrules
- Purpose: Used to compress two separate conductors together in one ferrule for easy installation of chain bridges.
- Material: Made from electrolytic copper with tin plating for maximum conductivity and low contact resistance.
- Insulation: Polypropylene plastic.
- Specifications: Available in various sizes with recommended crimping tools such as K32GL, K36GL, and K30GL.
Insulated Wire Ferrules
- Purpose: Used to terminate stranded wire into terminal blocks.
- Material: Electrolytic copper with tin plating for enhanced conductivity and low contact resistance.
- Insulation: Polypropylene plastic.
- Specifications: Available in different sizes with color codes following French standards. Recommended crimping tools include K1GL, K32GL, and Die 03283.
Wire Ferrule Crimping Tools
- Tools are available for various AWG ranges, including 26 - 13 AWG, 20 - 13 AWG, 26 - 10 AWG, 10 - 6 AWG, 25 - 10 AWG, 7 - 1/0 AWG, and 1/0 - 3/0 AWG.
- Features: Tools make trapezoidal or square-shaped crimps with a full-cycle ratchet mechanism to ensure complete crimps. They adjust automatically to the correct crimp size.
- Specifications: Tools vary in length and weight, with specific models like K1GL, K32GL, K34GL, K36GL, K30GL, K29GL, and K28GL.
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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.