*mydirectindustry

Catalogs
GREENLEE
cable pulling: pages 189 to 220

cable pulling: pages 189 to 220

Product catalog summary

Cable Pulling Equipment Overview
Greenlee provides a comprehensive range of cable pulling equipment designed to enhance efficiency, save time, and ensure safety during cable installations. The equipment is versatile, suitable for both straightforward and complex cable pulls.

Ultra Cable Feeder
The Ultra Cable Feeder is engineered for heavy-duty use, allowing one-person setup and operation. It accommodates cables up to 3.5 inches in diameter, offers variable speed control, and supports top-loading and end-loading methods. Power options include 115 VAC and 230 VAC, with speeds ranging from 4 to 36 feet per minute.

Cable Pullers
Greenlee's cable pullers, including the Ultra Tugger series, offer various pulling forces and speeds. The Ultra Tugger 10, for instance, has a maximum pulling force of 10,000 lbs and features a 1-1/2 HP electric motor, with multiple mounting options and compatibility with the Mobile VersiBoom for quick setup.

Mobile VersiBoom II
This accessory allows for quick setup and easy transport, extending up to 20 feet and compatible with various adapters. It is foldable for convenient storage and transport.

Super Tugger Cable Puller
The Super Tugger offers a maximum pulling force of 6,500 lbs, with safety features like an audio alarm and circuit breaker shut-off. It is compatible with double-braided composite ropes rated at 26,000 lbs minimum breaking strength.

Key Considerations
Proper rope selection is crucial for safety and efficiency. Greenlee's equipment meets UL and cUL safety standards, ensuring reliable performance.

Ultra Tugger® 4 (UT4) Cable Puller Specifications:

Maximum Pulling Force: High Speed: 2,000 lbs; Low Speed: 4,000 lbs.
Continuous Pulling Force: Low Speed: 3,000 lbs.
Pulling Speeds: High Speed: No Load 26 fpm, 2,000 lbs 20 fpm; Low Speed: No Load 13 fpm, 2,000 lbs 10 fpm.
Pulling Rope: 9/16" diameter double braided composite with 16,000 lbs minimum breaking strength.
Conduit Size: 2" to 4".
Weight: 175 lbs.
Drive Motor: 1-1/4 hp, 120 VAC, 60 Hz.
Electrical Plug: 120 V, 15 Amp.
Force Gauge and Foot Switch: Standard.
Boom Extension: Standard 8', Optional 12'.
Pulling Capability: Various cable configurations with specific lengths and bends.

Features:

Speed: 2-speed gearbox for different pulling speeds.
Versatility: Floor mount option and extendable boom.
Quick Set-up: Quick latch system for easy attachment.

Recommendations: Use only low stretch double braided composite rope to prevent energy release if broken.

Ultra Tugger® 2 Cable Puller Specifications:

Pulling Force: High Speed Capstan: 1,000 lb continuous; Low Speed Capstan: 2,000 lb continuous.
Drive Motor: 120 VAC, 50/60 Hz, 12 Amps.
Weight: 67 lbs.
Pulling Speeds: High Speed Capstan: No Load 73 fpm, 500 lb Load 36 fpm, 1,000 lb Load 22 fpm; Low Speed Capstan: No Load 41 fpm, 1,000 lb Load 36 fpm, 2,000 lb Load 22 fpm.
Pulling Rope: 1/2" polyester with 10,000 lb minimum breaking strength.
Conduit Size: 1" or larger.
Pulling Capabilities: Various cable configurations with specific lengths and bends.

Features:

Quick Latch System: Attaches to all conduit sizes without loose parts.
Adjustable Elbow and Extendable Boom: Easily adjustable to fit job needs.
Right Angle Sheave: Keeps operator out of direct line with the pulling rope.
Dual Diameter Capstan: Provides two pulling speeds.
Integral Motor: Designed specifically for cable pulling applications.
Circuit Breaker: Stops the puller motor if overloaded.
Wheels: For easy movement around the job site.

Recommendations: Use only low stretch polyester rope to prevent energy release if broken.

Hand Crank Wire Puller Specifications:

Pulling Force: Maximum 1,500 lbs.
Size: 200' pulling cable length.
Weight: 38 lbs.
Power: Manual - 2-Speed Hand Crank.
Dimensions: Length 52", Width 18", Height 10".

Features:

Two-speed Ratchet Winder: For fast, efficient operation.
Self-contained: Ready to operate.

Accessories and Additional Tools:

Foot Switch: For use with various cable pullers to add foot control.
Cable Pull Force Estimator: Excel-based calculator for estimating cable pulling force requirements.
Deluxe Force Gauge: Measures tension on the rope with an accuracy of ±5%.
Sheaves: Various sizes and capacities for different cable pulling needs.
Feeding Sheaves: For smooth cable feeding into conduits.
Manhole Sheaves: For easy setup in manholes.
Light Base Sheave: For installing wires into outdoor light bases.

Overview: This document provides detailed specifications and descriptions of various cable pulling accessories and tools offered by Greenlee. It includes information on cable tray accessories, cable rollers, ropes, swivels, and grips, highlighting their features, specifications, and usage recommendations.

1. Cable Tray Accessories:

Tray-Type Sheaves: Designed to attach to cable trays up to 2 inches thick, these sheaves facilitate easier cable pulls with 5-inch wide aluminum alloy sheaves.
CR25 Cable Roller Guide: Features six nylon rollers for smooth cable movement, a pull pin for easy cable insertion/removal, and a heavy-duty steel construction.
CR100 Cable Tray Roller Guide: Offers sturdy steel construction with six rollers for minimal resistance during cable installation.

2. Cable Rollers:

Straight and Radius Cable Rollers: Available for various tray widths, these rollers are designed for easy installation and removal, featuring steel ball bearing rollers for durability.
Right Angle Rollers: Installed from the bottom of the tray, these rollers are suitable for 90-degree cable installations.

3. Ropes:

Double-Braided Composite Rope: Offers high strength and low stretch, suitable for various cable pullers with different diameter and length options.
Polypro General Purpose Rope: Not recommended for cable pulling but useful for general purposes on construction sites.

4. Swivels and Rope Connectors:

Swivels: Designed to prevent rope and cable tangling, available in various capacities to match cable puller forces.
Breakaway Swivels: Act as mechanical fuses to prevent cable damage, with replaceable pins to adjust breakaway values.

5. Grips:

Gator Grips: Cover a wide range of cable sizes with quick setup and multiple harness lengths to prevent overlap.
Set Screw Clamp Pulling Grips: Suitable for heavy and long runs, these grips are designed for use in larger conduits.

Conclusion: The document provides comprehensive information on cable pulling tools and accessories, emphasizing their specifications, usage, and compatibility with different cable pullers. It serves as a guide for selecting the appropriate tools for efficient and safe cable installation.

Overview: This document provides detailed instructions and specifications for various types of cable pulling grips, including set screw clamp-type pulling grips and basket-type pulling grips. It includes guidelines for cable preparation, grip selection, and specifications for different grip models.

Cable Preparation Instructions:

Strip approximately 3 inches of insulation from the cable end.
The grip head should be filled between 40% and 60% to ensure proper set screw engagement.
Use the outer strands of the cable in the grip head, and tighten set screws securely.
Wrap the head with electrical tape if set screws extend above the grip surface to prevent conduit damage.

Specifications:

Capacity ranges from 1,750 lbs to 9,600 lbs depending on the grip type.
Weight varies from 1.2 lbs to 13 lbs.
Different models are available for various cable diameters and applications.

Grip Selection Guide:

Select the type of grip based on the application (e.g., junior, light-duty, T-type, K-type).
Determine the required grip size based on cable diameter or bundle circumference.
Ensure the grip's maximum rated capacity meets or exceeds the cable puller's maximum pulling force.

Types of Grips:

Junior Grips: Single weave, used for building wire by hand.
Light Duty Grips: Single weave, for light-duty applications.
T-Type Grips: Double weave, for medium-duty applications.
K-Type Grips: Double weave with forged steel swivel eye, for heavy-duty applications.
Multiple Strength Grips: Triple to single weave, for overhead transmission lines.
Slack Grips: Single weave with rod closing, for straight pulls where the conductor end is not available.

Important Notes:

Rope selection is critical in the cable pulling system.
Color coding is used for easy size identification in multiple strength grips.

Overview: This document provides detailed information on cable pulling lubricants and related equipment, focusing on the UG5 Ultra Glider™ Cable Pulling Lubrication System and various lubricant products offered by Greenlee. It includes specifications, product descriptions, and guidelines for use.

1. UG5 Ultra Glider™ Cable Pulling Lubrication System:

Applies lubricant evenly around cables, reducing pull force and potential cable damage.
Operable by a single person, reducing manpower requirements.
Eliminates manual lubrication mess and safety risks.
Features three pump speeds for adjustable lubrication rates.
Available in 120V and 12V models with various applicator kits.

2. Cable Pulling Lubricants:

Cable-Cream®: Light yellow cream, compatible with all cable types, non-conductive residue, environmentally safe.
Cable-Gel®: Polymer-based, low friction, non-staining, suitable for hand or pump application.
Winter-Gel™: Freeze-resistant to -25°F, high lubricity, suitable for year-round use.
Clear Lube™: Clear, colorless, easy cleanup, non-toxic, polymer-based.

3. Specifications:

Dimensions and weight details for UG5 Ultra Glider™.
Lubricant quantity guidelines based on cable pull length and conduit diameter.
Compatibility with various cable insulation types.

4. Additional Tools:

Lube Spreader Swab: Coats duct with lubricant, cleans debris, bi-directional use.
Wire Duct Brush: Cleans sand and grit, bi-directional use with pulling eyes.
Flexible Mandrel: Cleans ducts, suitable for tight bends, polyurethane disks.

5. Contact Information: Includes fax and phone numbers for USA, Canada, and international inquiries.

Catalog excerpts

CABLE PULLING From simple, straight shots to pulls with multiple bends and offsets, Greenlee Cable Pulling equipment saves time, increases your efficiency and safely pulls cable where you need it to be. Cable Feeders 190 Cable Pullers 191 Tugger Accessories 200 Puller Accessories 201 Cable Tray Accessories 205 Rope 207 Swivels & Rope Connectors 208 Grips 210 Cable Pulling Lubricants 216 Swabs, Brushes, Mandrels 219 Registered: The color green for manual and power-operated cable pullers is a registered trademark of Greenlee Textron Inc.

Open the catalog to page 1

CABLE PULLING Cable FEEDERs Ultra Cable Feeder ™ • One person set-up & operation. Heavy Duty • Accommodates cable ranging in size up to 3.5" (88.9 mm) in diameter. Versatile • Feeds cable at variable speeds to match the speed of cable puller. • Tires for improved traction with low friction cable. • Two cable loading methods: Top-loading and End-loading. • Available with pendant & toggle switch. SPECIFICATIONS Power Supply Speed Maximum Tractive Force Cable Capacity Reel Weight Capacity Size Weight Tire Pressure Cat. No. 115 VAC, 15 amps, 60 Hz 230 VAC, 8 amps, 50/0 Hz 4-36 feet per minute (1.2-11...

Open the catalog to page 2

CABLE PULLERS Cable Puller Selection Guide pulling force Page No. Continuous Maximum Ultra Tugger® 10 (UT10) Cable Puller Ultra Tugger™ 8 Power Cable Puller Super Tugger® Power Cable Puller Ultra Tugger 4 Power Ultra Tugger® 2 Power Cable Puller Hand Crank Wire Puller required rope Cable Puller 7/8" double braid 7/8" double braid 3/4" double braid 9/16" double † † – 766 comes with 200 ft. of aircraft-type steel swaged cable.

Open the catalog to page 3

CABLE PULLING Ultra Tugger® 10 (UT10) Cable Puller: 10,000 lb. (44.5kN) rated Speed • 2-Speed gear-motor enable 20% faster pulling time. • Shift from high-speed/low-load pulling to low-speed/high-load pulling with a simple double-tap motion on the foot-pedal. Versatile • Available with Mobile VersiBoom™ for less than 2 minute, one person set-up, & 20' tall. • Available with floor mount & chain mount for tighter spaces. Heavy Duty • Customized gear motor specifically for heavy-duty cable pulling application and meet UL & cUL safety requirements. SPECIFICATIONS Pulling Force Maximum: 10,000 lbs....

Open the catalog to page 4

Ultra Tugger® 8 (UT8) Cable Puller: 8000 lb. (35.8kN) rated Speed • 8,000 (35.8 kN) lbs. pulling force to handle most pulling jobs. Versatile • Available with Mobile VersiBoom™ for less than 2 minute, one person set-up, & 20' tall. • Available with floor mount & chain mount for tighter spaces. SPECIFICATIONS Pulling Force Maximum: 8,000 lbs. (35.8 kN) Continuous: 6,500 lbs. (28.9 kN Dimensions Length: 11.5" (292 mm) Width: 26" (660 mm) Height 120V models: 6.75" (172 mm) 220V models: 10.0" (254 mm) Weight 86 lbs. (39 kg) (08000 only) Pulling Speed – Feet (Meters) Per Minute No Load: 9 fpm (2.7...

Open the catalog to page 5

CABLE PULLING Mobile VersiBoom™ II Quick Set-Up • One person set-up in less than 2 minutes. Versatile • Can be extended up to 20'. • Use with one 3' boom for tighter spaces. • Use with 2"-5" slip-on adapters and 2"-4" threaded adapters. Easy to store and transport • Can be folded up in less than 2 minutes and can be stored on the back of a pick-up truck. • Fully contained unit. Specifications Weight Length WIdth Height Mobile Versiboom™ II shown with Ultra Tugger® 10, sold separately. Description Mobile VersiBoom™ II 4' boom 3' Boom Elbow/Nose Assembly 2-1/2" Adapter 3" Adapter 4" Adapter Short...

Open the catalog to page 6

Super Tugger® Cable Puller: 6500 lb. (28.9 kN) rated • Pull up to 6,500 lbs. (28.9 kN) with less than 27 lbs. (120 N) of operator effort. • Unique floor mounting attachment for quick, reliable setup. • Leaf-type mounting chains won't twist when tightening. • Heat-treated steel serrated gripper feet for secure mounting to conduit. • Right-angle sheave allows the operator to stand out of the direct line of force. • Audio alarm high force warning and circuit breaker shut off at maximum force for added safety. • Tapered capstan and patented rope guidance system for better control of the rope when...

Open the catalog to page 7

CABLE PULLING 11147 Ultra Tugger® 6001 Adapter Package • Adapt 6001 Super Tugger to Ultra Tugger Wheeled Carriage and Boom for faster and easier cable puller setups. • Wheeled carriage and boom provides fast setup with no anchors to set or chains to mount. • Boom uses 3" rigid steel conduit for easy length adjustment to pull 10 feet (3m) of cable out of the box fast and easy. • Optional Elbow Unit and Boom available to reach into manholes or pull up to 20 feet (6 m) of cable out of the box. SPECIFICATIONS Weight Length Width Height Use With Load Rating Cat. No. 11147 198 lbs. (90 kg) 91-1/2"...

Open the catalog to page 8

Ultra Tugger® 4 (UT4) Cable Puller: 4,000 lb. (22.2kN) Rated PROVED Remote Control Box LED lights brightly display force in 500 lb. increments during pull Foot Pedal starts the motor without delay for increased productivity, removeable for convenience Connect for an upward pull Connect for an downward pull Connect at floor height Optional 12' boom extension for high pulls Optional floor mount • 2 speed gear-box can pull 20 fpm at 2000 lbs. and 10 fpm on low speed at 4000 lbs. Versatile • Available with floor mount option for use in tight spaces. • Boom extends to 8'. A 12' boom extension accessory...

Open the catalog to page 9

CABLE PULLING Ultra Tugger® 2 Cable Puller: 2000 lb. (8.8 kN) Rated • Quick Latch System attaches to all conduit sizes with no loose parts. • Adjustable elbow and extendable boom adjust easily to fit your job needs. • Right Angle Sheave keeps operator out of direct line with the pulling rope. • Dual Diameter capstan provides 2 pulling speeds. • Cross Tube provides a solid base for setup and during pull. • Integral Motor designed specifically for cable pulling applications. • Circuit Breaker stops the puller motor if it becomes overloaded. • Wheels provide easy movement around jobsite. Specifications...

Open the catalog to page 10

All GREENLEE catalogs and technical brochures

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

Brand list