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Scepter Product Brochure

Scepter Product Brochure

Scepter Product Brochure

Product catalog summary
Overview: SCEPTER stainless steel membrane systems are engineered for demanding applications where conventional separation methods are inadequate. They excel in handling high solids, viscous fluids, and extreme conditions such as high temperatures, pressures, or pH levels.
Specifications: The system features tubular stainless steel membranes with a patented titanium dioxide coating, ensuring superior separation performance and durability. These membranes are resistant to a wide range of chemical conditions, steam sanitization, and harsh chemical cleaning.
Applications: SCEPTER technology is utilized in various industries, including agro-food, textile, pharmaceutical, nuclear power, waste treatment, metal finishing, and chemical processing. It is particularly advantageous for processes like corn syrup clarification, microbial cell separation, and alkaline cleaner recycling.
Design and Construction: Membranes are available in different diameters and lengths, made from 316L stainless steel or other alloys for specific applications. The all-welded design eliminates the need for gaskets, enhancing durability and compatibility.
Performance and Benefits: SCEPTER systems provide high mechanical durability, long service life, and the ability to withstand high temperatures and pressures. They offer significant cost savings by replacing multiple ceramic or polymeric modules and minimizing operational disruptions.
Testing and Customization: Graver offers pilot testing and custom-engineered systems to meet specific separation needs. The modular design allows for easy capacity expansion and adaptation to different feed conditions.
Case Studies: In the pharmaceutical industry, SCEPTER systems enhance microbial cell separation and product recovery. In the grain industry, they improve corn syrup clarification, reducing refining costs. In the sugar industry, they enhance cane sugar clarity and yield.
Introduction: The document discusses the use of a strongly alkaline detergent-based cleaner for removing grease, oils, and contaminants from surfaces. This process involves spraying the cleaner from a recycled bath, which accumulates contaminants over time, necessitating periodic replacement to maintain effectiveness. This replacement process is costly and generates significant waste.
SCEPTER Membrane Systems: SCEPTER membrane systems offer a solution by continuously removing contaminants from the cleaning bath. This extends the bath's life by 10-20 times and reduces waste discharge by 95-98%. The system also enhances the cleanliness and consistency of the washing process, resulting in higher quality products with fewer rejections.
System Description: The document describes a three-stage, 4,500 ft² (418 m²) continuous-feed system with horizontally mounted modules. The system includes processes such as crushing/milling, hot water wash, crystallization, clarification, evaporation, and more, integrated with the SCEPTER system for efficient cleaning and waste management.
Company Overview: Graver Technologies, a member of The Marmon Group, provides superior ion exchange, adsorbent, filtration, and membrane products globally. The company emphasizes its technical resources and financial strength, making it a reliable partner for businesses worldwide.
Disclaimer: The information provided is based on reliable engineering data and tests, intended for skilled technical personnel. Users are responsible for determining the suitability of the products for their use. Graver Technologies does not guarantee results or assume liability for damages incurred through the application of the data or products described.
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Catalog excerpts

Scepter Product Brochure-1

SCEPTER ® Stainless Steel Membrane

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Scepter Product Brochure-2

SCEPTER membrane systems are used to best advantage in demanding applications where extreme process conditions or difficult feed streams make other separation methods unsuitable. The cross-flow systems have been proven especially effective for high solids or very viscous fluids, or where processing must be done at elevated temperatures and/or pressures, or at pH extremes. SCEPTER systems combine rugged tubular stainless steel membranes with a patented coating technology, in which a sintered titanium dioxide coating is permanently bonded to the porous stainless steel tube. This inert, highly durable...

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Scepter Product Brochure-3

SCEPTER technology has been used successfully for over twenty years across a wide spectrum of industrial and commercial applications, including: Agro-Food Wet corn milling, corn syrup clarification, modified starch filtration, fructose polishing, cane sugar clarification, beet sugar clarification, scums filtration, caustic recovery and others Textile Synthetic warp size recovery, dye recovery, caustic recovery and others Pharmaceutical/Biotech Fermentation broth concentration and clarification, protein separation and recovery and others Nuclear Power Enriched uranium recovery, low-level radwaste...

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Scepter Product Brochure-4

W ate r cro mo lec ule Sa s lts Ma tic les So lid Pa r Microfiltration (MF) Nominal pore size 0.1µm Microfiltration is used to separate suspended solids from dissolved substances in a process stream, or to concentrate fine colloidal suspensions. MF membranes separate or reject particles from about 0.05–0.1 micron to about 1 micron, such as silica, kaolin, yeasts, bacteria, dextrose “mud,” granular starch and pigments. Sintered TiO2 membrane Typically, SCEPTER tubes are welded together into all-stainless steel membrane modules, resembling shell-and-tube heat exchangers. These modules – plus associated...

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Scepter Product Brochure-5

as close to “real” as practical. If you have an existing membrane test system, it may be possible to retrofit it with a SCEPTER membrane module. Alternately, Graver and our system providers have test systems of different sizes, designs, and degrees of automation, as the application may call for. The nominal equipment rental fees will often include start-up assistance, test plan development, and test data evaluation. All or part of the rental fees may be refundable on a full-scale purchase. While SCEPTER stainless steel membrane modules can be supplied alone, they are generally incorporated into...

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Scepter Product Brochure-6

Pharmaceutical industry: Separation and harvesting of microbial cells For many applications, SCEPTER filtration is the only option; no other membrane is up to the job. In fact, SCEPTER modules are often specified as replacements where other membrane technologies have tried and failed. In other cases, the advantages of flexibility, reliability and long service life make SCEPTER the clear, cost-effective choice. Here a just a few of the cases where SCEPTER technology is making a measurable difference in product quality, cost savings and environmental impact. Grain industry: Corn syrup clarification...

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Scepter Product Brochure-7

Sugar industry: Cane sugar clarification Metal finishing industry: Alkaline cleaner recycle Raw cane juice must be clarified to remove objectionable amounts of lignins, gums, dextran, waxes, and other colloidal impurities that contribute taste and color to the crystalline form of the product. This raw juice undergoes several steps, such as clarification using lime or flocculating agents, to remove much of these contaminants prior to evaporation and crystallization steps. SCEPTER systems are being used to improve the clarity of the thin juice immediately after the clarification step. SCEPTER processing...

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Scepter Product Brochure-8

Superior Products & Global Reach Whether your business is around the corner or around the world, Graver Technologies can support you with superior products and services. Our ion exchange, adsorbent, filtration, and membrane products deliver exceptional performance in some of the harshest process environments in North America, Europe, Asia, the Pacific Rim, South America, and Africa. Graver Technologies, LLC is a member of The Marmon Group of companies, an international group with more than $6 billion in annual sales. Graver Technologies is a fast -growing company with the technical resources...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.