Catalog excerpts
GEA Bock ATEX Compressors Semi-hermetic Compressors in Explosion-risk Environments engineering for a better world
Open the catalog to page 1GEA Bock - More than a compressor Over 75 years ago, when the refrigeration and air-conditioning industry was still in its infancy, our company's founder, Wilhelm Bock, had a vision: he wanted to build first-class and reliable refrigeration machines. In the following decades Bock developed into one of the world's leading manufacturers of refrigeration and airconditioning compressors. Today, GEA Bock offers as part of GEA Refrigeration Technologies the right compressor for all fields of commercial-, industrial-, rail-, bus- and transport refrigeration. In this brochure we present you our...
Open the catalog to page 2Production Program Semi-hermetic compressors HG (HA) The GEA Bock HG (Hermetic Gas-cooled) range of semi-hermetic compressors offers traditional suction gas-cooled compressor state of the art technology. These compressors of the highest quality standard excel in their running comfort, easy maintenance, efficiency and reliability. Suitable as standard for conventional or chlorine-free HFC refrigerants. The HA (Hermetic Air-cooled) range, specially engineered by GEA Bock, is available for deep-freezing applications, in particular for use with the refrigerants R22 and R404A. -- Single-stage --...
Open the catalog to page 3ATEX Compressors At a Glance ATEX compressors Semi-hermetic compressors for explosion-risk environments Within Union, electrical in explosive atmospheres must comply with the ATEX (ATmospheres EXplosibles) Our solutions are customeroriented because they are low-priced, energy-efficient, long-lasting and tailored to your indivi conditions. The system designer must use correspondingly marked and certified components for these applications. GEA Bock is the first European manufacturer who offers compressors which are conform to ATEX machine category 2. dual needs. Information on the...
Open the catalog to page 4ATEX Compressors The current program ...6 model sizes with 20 capacity stages from 5,4 to 122,4 m³/h (50 Hz) 150 ATEX classification II 2G EEx cb IIC T3 Compressor rated for temperature class T3 (max. 200°C) Explosion sub-group IIC Ignition source monitoring Constructive safety European explosion protection according to directive 94/9/EC For use in explosive atmosphere caused by gas Category 2 > Zone 1 Machine group II Explosion protection marking as per directive 94/9/EC Type key - ATEX compressor EX-HGX34P / 215 - 4 S Motor variant 4) Number of poles Swept volume Pluscom 3) Number of...
Open the catalog to page 5ATEX Compressors General Information General information about ATEX Explosion protection and ATEX According to the dictionary, an explosion is a "sudden change in forces based on the expansion efforts of gases and vapours". Explosions are accompanied by an abrupt and usually simultaneous increase in temperature and pressure. Here it is possible to reach values excee- ding 2000°C and 10 bar. The Professional Association of the Chemica Industry estimates that in Germany alone, altogether three minor to medium explosions occur every day. There is an explosion-risk in nearly all process...
Open the catalog to page 6ATEX Compressors General Information The ATEX directives 1. EC directive 1999/92/EC (ATEX 137) It contains “minimum requirements for improving the safety and health This stipulates the requirements made of the products used in explosion- protection of workers potentially at risk from explosive atmospheres“. risk areas. This refers to: It stipulates above all the requirements made of workplaces, including: -- Machines and protection systems for intended use in explosion-risk -- Compilation of explosion protection documents with a comprehensive -- Safety, control and regulating devices...
Open the catalog to page 7ATEX Compressors General Information Zone allocation The obligations of the machine operator include drawing up a so-called explosion protection document, as stipulated in ATEX 137. This also Zone allocation includes an appraisal of the explosion risks. Accordingly, certain zones are to be introduced. Explosion risk areas are broken down into zones and marked accordingly, depending on the frequency and duration with which explosive atmospheres occur: Zone 0: The explosive atmosphere is present constantly, for long periods of time or frequently. Zone 1: The explosive atmosphere is...
Open the catalog to page 8ATEX Compressors General Information explosion-risk areas - The machine owner must draw up an explosion protection - The employer must provide employees with adequate, appropriate nstructions about explosion protection - In the case of dangerous work, written work permit must be obtained from the machine owner before commencing - Explosion-risk areas must be marked with the warning sign at the access points - Ignition sources (smoking, naked lights, soldering) must be prohibited - Unauthorised access to the area must be prohibited by clear, indelible warning signs - Working equipment must...
Open the catalog to page 9ATEX Compressors General Information What does this mean for refrigerating machines? Equipment in explosive atmospheres has to comply with ATEX Accordingly the plant operator should only use correspondingly requirements, when operating within the European Union. marked and identified components with the necessary documentation (e.g. manufacturer’s declaration or declaration of conformity). According to ATEX requirements all electrical and mechanical equipment must be examined. The declarations issued by the component manufacturers only refer to the product itself. All equipment is defined...
Open the catalog to page 10ATEX Compressors Operating Limits Operating limits Diagrams for other areas available on request Max. permissible operating pressure (LP/HP)1': 19/28 bar 1 LP = low pressure HP = high pressure application range Reduced suction gas temperature (more powerful motor) Atoh Suction gas superheat (K) 96227-04.2013-Gb Subject to change without notice
Open the catalog to page 11ATEX Compressors Technical Data Notes Operating limits Performance data Compressor operation is possible within the limits shown on The performance data for the synthetic refrigerants is available in the application diagrams. Please note the coloured areas. the brochure "semi-hermetic GEA Bock compressors". In addition, Compressor application limits should not be chosen for design performance data for hydrocarbons R290, R600a and R1270 can purposes or continuous operation. be found in the brochure "GEA Bock HC Compressors" and on the Internet. Technical data EX-HG Electrical data Max....
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