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Hard Part Reaming

Hard Part Reaming

Hard Part Reaming

Product catalog summary
Specifications:
- Workpiece Material: Steel and High-Speed Steel (HSS)
- Hardness: 55-68 HRC
- Cutting Speed: 18-120 m/min
- Feed Rate: 0.10 mm/rev
- Working Allowance: 0.20-0.40 mm
- Coolant Pressure: ≥ 3 bar
- Tool Type: RE
Tool Dimensions:
- Diameter (D): Ranges from 12 mm to 50 mm
- Shank Diameter (Ød): 16 mm to 25 mm
- Length (L1): 60 mm
- Insert Part Numbers: EC-05 RE-12,0 to EC-05 RE-50,0
Hard Part Reaming:
- Suitable for reaming in hardened steel and HSS up to 68 HRC
- Offers improved geometry and surface finish compared to internal grinding
- Provides time savings of up to 90%
- Straightens holes after hardening
- Case Study: Reduced machining time from 26 minutes to 2 minutes 20 seconds, with improved surface finish from 0.6 to 0.2 Ra and roundness of 4µ
Reamer Specifications:
- Standard sizes preset to +0.008 mm from minimum diameter tolerance H7
- Produces holes according to nominal diameter with H7 tolerance
- Adjustable for fine-tuning within a certain tolerance
- Intermediate diameters can be manufactured to specific requirements
Indexable Insert Reamers (Types RD, RA, RB):
- RD: For through and blind holes
- RA: For through holes
- RB: For blind holes
- Adjustment Range: RD (-0, +0.03), RA/RB (-0, +0.05)
- Insert Types: Uncoated, TiN coated, Cermet
- Coatings: Uncoated for non-ferrous alloys, TiN for high cutting data, Cermet for steel and grey cast iron
Cutting Data for Various Materials:
- Steel, Cast Steel, Stainless, Inconel, Cast Iron, Malleable Iron, Aluminium, Bronze, Brass, Copper, Plastic
- Feed Rates, Speed Ranges, and Coolant Supply Recommendations provided for each material type
Spare Parts for Reamers:
- Includes eccentric screws, adjusting screws, wedges, pivots, hexagon keys, and spare sets
- Specific part numbers and ranges provided for different diameter ranges
Additional Recommendations:
- Emulsion with minimum 6% concentration recommended
- Working allowance varies by reamer type and material
- Cylindrical shank is standard, with options for Weldon shank
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Catalog excerpts

Hard Part Reaming-1

Hard Part Reaming Tools Hard Part Reaming • Reaming in hardened Steel and HSS up to 68 HRC. • Replaces internal grinding with improved geomethry and surface nish. • Time savings of up to 90%. • Straightens holes after hardening. Internal grinding 26 minutes Hard Part Reaming 2 min 20 sec. Case study: By altering the method from internal grinding to Hard Part Reaming, in a complex workpiece with hardness 58-62 HRC, a customer reduced his machining time from 26 minutes to 2 minutes and 20 seconds. The surface nish improved from 0,6 to 0,2 Ra. Roundness was 4µ. All Hard Part Reamers have internal coolant as standard. Standard sizes are delivered preset to +0,008 mm from min. diameter tolerance H7. The standard sizes will produce holes according to the nominal diameter of the reamer and with H7 tolerance. The adjustability of the reamer can be used to increase the tolerance band or for ne-adjustment within a certain tolerance. Intermediate diameters are manufactured and preset to your requirements. Cutting data Workpiece Hardness Speed Feed Working allowance Coolant preassure Steel and HSS 55-68 HRC 18-120 m/min 0,10 mm/rev. 0,20-0,40 mm ≥ 3 bar

 Open the catalog to page 1
Hard Part Reaming-2

Indexable insert reamers type RD, RA and RB Tools For through and blind holes Guide to quick reamer selection Guide to quick insert selection Select diameter and tolerance Standard sizes are delivered preset to +0,008 mm from min. diameter of tolerance H7 with an uncoated insert. The standard sizes will produce holes according to the nominal diameter of the reamer and with H7 tolerance. The adjustability of the reamer can be used to increase the tolerance band or for ne- adjustment within a certain tolerance. Intermediate diameters are manufactured and preset to your requirements. Non ferrous...

 Open the catalog to page 2
Hard Part Reaming-3

Indexable insert reamers type RD, RA and RB Tools Cutting data indexable insert reamer Uncoated Coolant supply Feed Material TiN coated Coolant supply Spare parts for reamers type RA, RB, RD Eccentric screw Adjusting screw Spare set 2 pcs ecc screws 2 pcs adj screws 2 pcs wedges Diameter part range mm 9,90-12,90 Special No internal coolant With internal coolant L1 = Reamer working length *Cylindrical Shank is standard, can also be manufactured with Weldon Shank. Reamer with Cermet inserts RD, RA and RB Working allowance Reamer with Cermet inserts Ø 0,20 mm. Reamer type RD Ø 0,10-0,30 mm. Reamer...

 Open the catalog to page 3

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