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Manzel® Model 25 Lubricator

Manzel® Model 25 Lubricator

Manzel® Model 25 Lubricator

Product catalog summary
Description: The Manzel Model 25 Force Feed Lubricators are engineered for precise lubricant metering, suitable for machinery such as sugar mills and steam engines. They feature a double plunger design and Clear-Vue Pumping Units for visible lubricant output, enclosed to protect against contaminants, and configurable with 1 to 20 feeds.
Features/Benefits: These lubricators provide automatic precision metering, operate up to 1000 psi, and include a Clear-Vue sight feed chamber. Constructed with unitized mechanisms, they offer various drive options, including direct rotary and ratchet drives, and are equipped with a hand crank for priming and adjustments.
Specifications: The reservoir is made of heavy-gauge steel, with cast iron cylinders and hardened stainless steel plungers. Standard gaskets are used for mineral oils, with options for synthetic lubricants. They feature a double ball discharge check valve and a durable finish.
Assembly and Operation: Operating on a double plunger pump principle, the lubricators have metering and discharge plungers controlled by an eccentric shaft. The feed rate is adjustable via an external screw, designed for pump-to-point lubrication with check valves as the only permissible components between the pump and lubrication point.
Operating Instructions: Installation requires solid mounting and alignment for the drive shaft. Lubricators should be kept clean, using only new or filtered lubricants. The feed rate is adjustable, and the hand crank can be used for priming. Pumps can be easily removed and replaced for maintenance.
Troubleshooting: Overflowing sight wells may indicate dirty discharge valves, which can be cleaned or replaced. Erratic performance may be due to contamination in the sight glass gasket. Synthetic lubricants require specific gaskets and seals.
Model 25 Pump Specifications: Various drive options are available, including direct rotary and reduced rotary drives. Dimensions and installation requirements depend on the number of feeds and reservoir length.
Ordering Information: A detailed part number conversion chart is provided for ordering replacement parts and components.
Overview: This document provides detailed ordering information and specifications for the Model 25 Box Lubricator and its components, including part numbers, descriptions, and conversion charts for various parts used in assembly and maintenance.
Key Sections:
  • Part Number Conversion Chart: Lists current and old part numbers for components such as bearings, ratchets, brake assemblies, rocker arms, and more, crucial for identifying and ordering the correct parts.
  • Ordering Information: Provides detailed descriptions and part numbers for various components, essential for procurement and inventory management.
  • Reservoir and Pump Specifications: Details options for reservoir sizes and pump sizes, including the number of pumps and their operating pressures, drive options, and level switch options.
  • Sight Glass and Gasket Ordering: Lists part numbers for sight glasses and gaskets with varying feed numbers, facilitating the selection of appropriate components for specific applications.
  • Model 25 Components Ordering: Provides part numbers for replacement pumps and ratchet arm assemblies, ensuring the availability of essential components for maintenance and repair.
Critical Information: The document emphasizes the importance of using the correct part numbers for ordering and highlights the availability of additional Model 25 Lubricators upon request. It also notes that Graco reserves the right to make changes to product information without notice.
Contact Information: For further assistance or to receive product information, contact Graco at 800-533-9655 or visit their website at www.graco.com.
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Catalog excerpts

Manzel® Model 25 Lubricator-1

Manzel Model 25 Lubricator ® DESCRIPTION Manzel Model 25 Force Feed Lubricators are economical, generalpurpose units of double plunger design for precise metering of lubricants (either mineral oil base or synthetics). They provide lubrication to cylinder walls, bearings and other moving parts of equipment such as sugar mills, steam engines, presses and general machinery. They are furnished with Clear-Vue Pumping Units whose sight feeds, operating at atmospheric pressure, show the output of lubricant to individual points of lubrication. All working parts are totally enclosed—away from dust, water and impurities—and self-lubricated at all times by the lubricant in the reservoir. Standard Lubricators may be had in 1 to 20 feeds for feeding the same type of lubricant. A choice of Drives and Mounting Arrangements facilitates designing Lubricators into Original Equipment or installation on existing machinery. These can be driven from rotating or reciprocating parts of machines or engines or by independent motors. General-Purpose Lubrication: automatic, precision metering for all types of machinery. Type Pumping Unit: Clear-Vue. Sight Feed Chamber functions at atmospheric pressure. Shows amount of lubricant being pumped. Unitized Construction: Contains complete feed regulating mechanism. Equipped with inlet strainer. Number of Feeds: 1 to 20 per Lubricator, standard. Heavy-gauge fabrication sheet steel Cast iron Hardened stainless steel balls Sintered metal, single throw on hexagon eccentric shaft Gaskets, Seals Standard for mineral oil base lubricants. Special materials available for synthetics Displacement, Output: 1/4 to 12 drops per stroke with 5/16 in plunger; 1/6 to 6 drops per stroke with 3/16 in plunger. Available Drives: Direct Rotary (1:1), Ratchet, 37.5:1 and 75:1 internal gear reductions. Reservoirs: Single Compartment, sheet metal construction. Feed Regulator: External screw-type precisely adjustable while idle or in operation. Round with vents and strainer Removable Pumping Unit: Self contained. All units interchangeable - remove two pump screws and lift out. Discharge Check Valve Double ball discharge check valve assembly with 1/4 in NPSF vertical outlet Hand Crank: Standard. Convenient for rapid priming of lines before start-up or for momentarily increasing supply of lubricant. Does not affect adjustment or individual pumping units. Replaces obsolete Kipp Model 50 Box Lubricators. All ferrous metal drive parts Parco-Lubrited. Reservoir exterior, cover and pumps painted with durable hammertone gray finish. Nickel plate, available.

 Open the catalog to page 1
Manzel® Model 25 Lubricator-2

Manzel® Model 25 Lubricator™ ASSEMBLY CLEAR-VUE SIGHT FEED COVER SIGHT CHAMBER WELL DRIP TUBE FEED REGULATOR PUMP MOUNTING SCREWS OUTLET BALL VALVE METERING CIRCUIT INLET PORT METERING CIRCUIT DISCHARGE PLUNGER (AT TOP OF STROKE) INLET PORT DISCHARGE CIRCUIT METERING PLUNGER ECCENTRIC ON HEXAGON ECCENTRIC SHAFT PUMP CROSSHEAD INLET TUBE INLET STRAINER OPERATION CLEAR-VUE PUMPING UNIT – Model 25 Lubricators operate on a double plunger pump principle with a metering and a discharge plunger actuated through a yoke by an eccentric on the eccentric shaft. The metering plunger controls the amount of...

 Open the catalog to page 2
Manzel® Model 25 Lubricator-3

Manzel® Model 25 Lubricator™ OPERATING INSTRUCTIONS LUBRICATOR INSTALLATION AND OPERATION – The Manzel Model 25 Lubricator consists of a metal reservoir which contains the drive mechanism, ratchet or rotary, the individual pump units and accessory equipment as ordered. The Lubricator should be solidly mounted and aligned to connect the drive shaft to the proper stroking or rotary motion. This drive motion, through the Lubricator drive, should operate the Lubricator eccentric and hand crank shaft between 3 and 60 RPM. There is one pump stroke for every revolution of the hand crank shaft, which...

 Open the catalog to page 3
Manzel® Model 25 Lubricator-4

Manzel® Model 25 Lubricator MODEL 25 PUMP SPECIFICATIONS 3 Standard maximums regularly in production. Where additional feeds are required, contact factory. ® All displacements based on SAE30 Oil (SSU @ 100°F) at room temperature. A The capacities of reservoirs are originally determined by the number of feeds. Larger ones available on request. * Special sight glass and gasket materials required. All surfaces in contact with lubricant must be free of paint. * Manzel Lube Line Alert or Lube Sentry should not be used with the Model 25 Box Lubricator. Contact factory for complete details. DIRECT ROTARY...

 Open the catalog to page 4
Manzel® Model 25 Lubricator-5

Manzel® Model 25 Lubricator™ To establish installation requirements, determine the desired number of feeds, the corresponding reservoir length, the capacity, the center-to-center distance of mounting holes, and the drive shaft location. Approx Capacity Pints Table makes dimensional allowance of 1 in for each Center Bearing, evenly spaced between pumping unit groups of 8. 4.25 (107.9) 1/4-18 NPSF LUBE OUTLET Sealed Compt. Option Bearing Support Option

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Manzel® Model 25 Lubricator-6

Manzel® Model 25 Lubricator™ L51010 MODEL 25 BOX LUBRICATOR PART NUMBER CONVERSION CHART Ordering Information Ordering Information Gasket, for Sight Feed Glass 556691 Gasket, for Sight Feed Glass 556692 Gasket, for Sight Feed Glass 556693 Discharge Valve Assembly (Cage) Gasket, for Sight Feed Glass 556694 Regulating Fork Ring Sight Feed Glass Regulating Fork Screw Sight Feed Glass Friction Plug Spring Assembly Regulating Stem Sight Feed Glass Regulating Stem Washer Sight Feed Glass Regulating Stem Spring Sight Feed Glass Vertical Outlet 1/8 in NPTF Sight Feed Glass Spring, Outlet Valve Sight...

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Manzel® Model 25 Lubricator-7

Manzel® Model 25 Lubricator™ MODEL 25 BOX LUBRICATOR PART NUMBER CONVERSION CHART (CONTINUED) Ordering Information Ordering Information Brake Assembly Drain Cock Brake Assembly Ratchet Drive Shaft Ratchet Washer Torsion Spring Drive Shaft Assembly, for 37.5:1 Drive Shaft Assembly, for 25:1 Drive Shaft Assembly, for 18.75:1 Spacer, Drive Shaft Ratchet Wheel, 75 teeth Torsion Spring Ratchet Shaft Adjustable Connection Assembly Engine Connection Adjustable Connection Strainer Assembly

 Open the catalog to page 7

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.