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GL-1 Series Grease Injectors

GL-1 Series Grease Injectors

GL-1 Series Grease Injectors

Product catalog summary
Important Safety Instructions
The document emphasizes the critical safety measures for handling GL-1 Injector Models in Single-Line Parallel Automatic Lubrication Systems. It warns against the risk of fluid injection into the skin, which can cause severe injuries, including amputation. Immediate surgical treatment is advised for such injuries. To prevent accidental pressurization, disconnect power and air supply before servicing.

Specifications
The document lists various GL-1 injector models with their dimensions and part numbers. It includes injectors ranging from one to six points, with specific measurements for each model.

Installation Instructions
Key steps for installation include grouping injectors to minimize feed line length, ensuring easy access for servicing, and using steel tubing for supply lines to avoid contamination and pressure issues. The procedure involves relieving pressure, mounting injectors, connecting supply and feed lines, flushing the system, and verifying injector cycling.

Injector Service Parts
The document provides a list of service parts and available kits, including a Plastisol Injector Cover and a Crossover Kit for increased output. It details the components included in the Injector Repair Kit.

Volume Adjustment
Instructions for adjusting the injector volume output are provided, with a table indicating the number of turns required to achieve specific volume settings.

Technical Data
The maximum operating pressure is 3500 psi, with a suggested operating pressure of 2500 psi. The output volume per cycle is adjustable from 0.008 to 0.08 in³. Recommended fluids include N.L.G.I. #2 grease.

Warranty Information
Graco offers a twelve-month warranty from the date of sale, covering defects in material and workmanship. The warranty excludes general wear and tear and damages caused by improper use or maintenance.

Contact Information
For further information or to place an order, contact Graco through their website or customer service numbers provided.
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Catalog excerpts

GL-1 Series Grease Injectors-1

For Single-Line Parallel Automatic Lubrication Systems. Important Safety Instructions Read all warnings and instructions in this manual and related automatic lubrication system instruction manuals. Save all instructions. Fluid from the injector, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment. Fluid splashed in the eyes or on the skin can also cause serious injury. The equipment may be pressurized already, or it could become pressurized by an automatic lube cycle initiated by Lubrication Controller (timer). Disconnect power to the timer, and disconnect the air supply to the pump module to ensure that the system is depressurized. See the pressure relief procedure in the pump manual incuded with your automatic lubrication system. GL-1 Injector Models Part No. 114901 114902 114903 114904 114905 117206 114909 Description Injector, GL-1, one point Injector, GL-1, two point Injector, GL-1, three point Injector, GL-1, four point Injector, GL-1, five point Injector, GL-1, six point Injector, GL-1, replacement PROVEN QUALITY. LEADING TECHNOLOGY

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GL-1 Series Grease Injectors-2

Installation Instructions Reference letters used in the following instructions, refer to FIG. 2. 2. Install injectors on a flat, hard surface using mounting brackets (a). Group injectors to minimize feed line length. 3. Connect fluid supply line (c) to injectors. Install injectors in locations that allow easy and safe servicing access. Install injectors in areas that minimize accidental injector damage by moving equipment. Injector outputs can be combined for a common bearing point with a large grease requirement but the output for a single injector cannot be split into multiple bearing points....

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GL-1 Series Grease Injectors-3

Injector Service Parts Injector Service Parts Qty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 Item Description 5 Zerk fitting and cap assembly 6 Copper gasket (used on all manifold models) 8 Indicator pin ★ Included in Injector Repair Kit 241234 only (See Kit 241234 parts in Injector Service Parts list.) Torque to 50-55 ft-lbs (68-74.5 N.m) ^ Torque to 35-40 ft-lbs (47-54 N.m)

 Open the catalog to page 3
GL-1 Series Grease Injectors-4

Installation Instructions 1. Apply a light coating of transparent lubricant to the inside of cap (21). 2. Slide cap (21) over the indicator stem of the injector far enough to cover the groove in the piston plug. 3. Slide the o-ring (22) down over the cap to the groove in the piston plug, forcing the cover into the groove to form a seal. Volume Adjustment *Maximum adjustment setting is when adjusting screw (2) is just making contact with the indicator pin (8) with no inlet pressure. Turn adjusting screw clockwise (in), to reduce output. To adjust, loosen lock nut (3) and turn adjusting screw (2)...

 Open the catalog to page 4
GL-1 Series Grease Injectors-5

Technical Data Maximum operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . . Suggested operating pressure . . . . . . . . . . . . . . . . . . . . . . . . . Reset pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output volume per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . carbon steel, stainless steel, copper, fluoroelastomer Recommended fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N.L.G.I. #2 grease down to...

 Open the catalog to page 5
GL-1 Series Grease Injectors-6

Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.