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G1 Standard

G1 Standard
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G1™ Standard Lubrication Pump For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional Use Only. Not approved for use in explosive atmospheres or hazardous locations. Part Nos., page 2 5100 psi (35.1 MPa, 351.6 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 3132066 conforms to ANSI/UL 73 certified to CAN/CSA Std. 22.2 No 68-09

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Grease Models

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Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

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Grease Models with Grease Models Fig. 1: Key: A Reservoir B Pump Element C Pressure Relief Valve (Not included / required) D Zerk Inlet Fill Fitting (1 included / grease models only) E Power, DIN (if equipped) F Power, CPC (if equipped) G Low Level Output (if equipped) H Model Number/ Serial Number J Follower Plate (grease models only / not available on all grease models) K Vent Hole L Fill cap (oil models only)

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Typical Installation Connected to fuse / power Pressure relief valve (required, user supplied) Series progressive divider valves To lube points Choosing an Installation Location AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in serious injury, including skin injection and amputation. This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function. Before you install or remove the lubrication pump from the system, disconnect and isolate all power supplies and relieve all...

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System Configuration and Wiring Fuses Grounding Improper installation of the grounding conductor may result in a risk of electric shock. This product must be installed by a qualified electrician in compliance with all state and local codes and regulations. Input Voltage If the product is permanently connected: • it must be installed by a qualified electrician or serviceman. • it must be connected to a grounded, permanent wiring system. If an attachment plug is required in the end use application: • it must be rated for the product electrical specifications. • it must be an approved, 3-wire...

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Wiring and Installation Diagrams NOTE: Graco does not provide a power cable with the G1. Power cables are available for purchase from Graco or the user may provide their own. See Table 1 for reference pages containing additional information related to Graco power cables. Table 1: Graco Power Cables

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Power DIN AC - 15 foot: Part No. 123358 Din Connector Specifications • DIN 43650 Form A, 18 mm, assembled to power cable manufacturer’s instructions • Rated to 6 Amps minimum at 250V AC Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation • Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation • Japan/Taiwan: 3 conductor, 1.25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation • SEA/India/Australia: 3 conductor, 1.5 mm2 Agency Listed...

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Installation — z-Z-Z Power DIN DC-15 foot: Part No. 123358 12VDC 24VDC Din Connector Specifications • DIN 43650 Form A, 18 mm assembled to power cable manufacturer’s instructions • Rated to 6 Amps minimum at 250V AC Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation • Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation • Japan/Taiwan: 3 conductor, 1/25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation • SEA/India/Australia: 3...

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= Z"Z"Z Power CPC DC-15 foot: Part No. 127783 12 VDC 24 VDC CPC Connector Specifications • One, 7-position, 1.5 mm socket connector AMP 967650-1 • Three, 16 - 14 gauge female pins AMP 962999-1 • One, 180-degree strain relief or one, 90-degree strain relief AMP 965576-1 (determined by cable exit for cable configuration) Installation Notes • Crimp pins to wire and install in socket connector per manufacturer’s instructions. • See Pin Layout shown in Fig. 5 for proper location in the connector. • Secure socket connector to the cable per the desired strain relief configuration. Cable...

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Part No. 124300: Field Wireable Pin Out (M12) (Fig. 7) Wire Colors Part No. 124594: 4 Pin Eurofast Field Wireable Connector (Fig. 8) Part No. 124595: 5 Pin Eurofast Field Wireable Connector (Fig. 9)

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Setup Pressure Relief Connecting to Auxiliary Fittings Follow the Pressure Relief Procedure whenever you see this symbol. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment. Do not attach unsupported equipment to auxiliary fittings such as fill ports and pump element. Attaching unsupported equipment to these fitting can result in irreparable...

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Loading Grease 3. Fill reservoir with NLGI grease to max fill line. To ensure optimal performance from the G1: NOTE: Vent port, located in rear of reservoir, should not be used as an overfill port/indicator. Only use NLGI #000 - #2 greases appropriate for your application, automatic dispensing, and the equipment’s operating temperature. Consult with machine and lube manufacturer for details. The reservoir can be filled using a hand operated pump, pneumatic pump or electric transfer pump. Do not operate G1 without reservoir attached. max fill line Always clean fitting (37) with a clean dry...

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