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G1 Plus

G1 Plus
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G1™ Plus Lubrication Pump For dispensing of NLGI Grades #000 to #2 greases and oil with at least 40cSt. For Professional Use Only. Not approved for use in explosive atmospheres or hazardous locations. Part Nos., page 3 5100 psi (35.1 MPa, 351.6 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. 3132066 conforms to ANSI/UL 73 certified to CAN/CSA

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Table of Contents Grease Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Component Identification . . . . . . . . . . . . . . . 7 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 8 Choosing an Installation Location . . . . . . . . . . . . 8 System...

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Grease Models Grease Models Reservoir Size Model 94G000 100-240 2 Liter 4 Liter 8 Liter 12V DC 24V DC VAC X

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Oil Models Reservoir Size Model 94G030 100-240 2 Liter 4 Liter 8 Liter 12V DC 24V DC VAC X

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Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause...

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WARNING SKIN INJECTION HAZARD High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point dispensing device at anyone or at any part of the body. • Do not put your hand over the fluid outlet. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before...

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Installation Grounding The equipment must be grounded. Grounding reduces the risk of electric shock by providing an escape wire for the electrical current in the event of malfunction or breakdown. Grease Models Grease Models with Follower Plate Reservoir Pump Element Pressure Relief Valve (Not included / required) Zerk Inlet Fill Fitting (1 included / grease models only) Power, DIN (if equipped) Power, CPC (if equipped) Model Number/ Serial Number Follower Plate (grease models only / not available on all grease models) Vent Hole Fill cap (oil models only) Control Panel

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Typical Installation Connected to fuse / power Pressure relief valve (required, user supplied) Series progressive divider valves To lube points Choosing an Installation Location AUTOMATIC SYSTEM ACTIVATION HAZARD Unexpected activation of the system could result in serious injury, including skin injection and amputation. This device has an automatic timer that activates the pump lubrication system when power is connected or when exiting the programming function. Before you install or remove the lubrication pump from the system, disconnect and isolate all power supplies and relieve all...

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System Configuration and Wiring when repair or replacement of the power cord or plug is required, do not connect the grounding wire to either flat blade terminal. Improper installation of the grounding conductor may result in a risk of electric shock. This product must be installed by a qualified electrician in compliance with all state and local codes and regulations. If the product is permanently connected: • it must be installed by a qualified electrician or serviceman. it must be connected to a grounded, permanent wiring system. NOTICE Fuses (user supplied) are required on all DC...

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Power DIN AC - 15 foot: Part No. 123358 Din Connector Specifications • • DIN 43650 Form A, 18 mm, assembled to power cable manufacturer’s instructions Rated to 6 Amps minimum at 250V AC Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation Europe: 3 Class-5 conductor, 1.5 mm2 Agency Listed H07RN-F cable with blue, brown, green/yellow insulation Japan/Taiwan: 3 conductor, 1.25 mm2 Agency Listed 2 PNCT cable with black, white, red insulation SEA/India/Australia: 3 conductor, 1.5 mm2 Agency Listed H07RN-F...

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Example Wiring Diagram

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Power DIN DC - 15 foot: Part No. 123358 NOTICE Be sure when power is applied that stirring paddle rotates clockwise (when viewed from the top). If it is wired incorrectly paddle could rotate counter-clockwise which will damage the pump’s internal components. If this happens, stop the pump immediately and wire unit correctly. DIN 43650 Form A, 18 mm assembled to power cable manufacturer’s instructions Rated to 6 Amps minimum at 250V AC Cable Specifications • United States/Canada: 3 conductor 16 AWG UL62 and CSA 22.2 No. 49 listed SOOW cable with black, white, green insulation Europe: 3...

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Example Wiring Diagram Ignition Switch

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Power CPC DC - 3-Wire, 15 foot: Part No. 127783 CPC Connector Specifications • • • One, 7-position, 1.5 mm socket connector AMP 967650-1 Three, 16 - 14 gauge female pins AMP 962999-1 One, 180-degree strain relief or one, 90-degree strain relief AMP 965576-1 (determined by cable exit for cable configuration) Installation Notes • • • Crimp pins to wire and install in socket connector per manufacturer’s instructions. See Pin Layout shown in FIG. 4 for proper location in the connector. Secure socket connector to the cable per the desired strain relief configuration. Cable Specifications •...

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