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FRP Systems

FRP Systems
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FRP Systems

Product catalog summary
Overview: The document provides detailed information on Graco's Fiber-Reinforced Plastic (FRP) Systems and RS™ applicator guns, highlighting their advanced technology, durability, and ease of use. It emphasizes the benefits of lower maintenance costs, consistent quality, and compliance with Maximum Achievable Control Technologies (MACT).
Key Features:
  • Cost Efficiency: The systems are designed for easy maintenance with fewer wear parts, leading to more uptime and lower ownership costs.
  • Quality Assurance: Graco equipment ensures a consistent catalyst ratio for high-quality finished products.
  • MACT Compliance: The equipment supports MACT requirements with interchangeable application tips for air-assisted airless and impingement spray processes.
Graco Gel Coat and Chop Systems:
  • External Mix Gun: Offers optional inline heaters for temperature and viscosity control.
  • Chop System: Features a consistent spray pattern, resin usage monitor, and tool-free catalyst adjustment.
  • Roving Management System: Ensures consistent catalyst delivery.
Innovative Technologies:
  • Fast Switch Tip Design: Allows quick switching between air-assisted airless and impingement technologies by changing the spray tip.
  • AAC Spray Control Technology: Air-Assist Containment (AAC) wraps the spray pattern in an air shield to reduce overspray and improve transfer efficiency.
Product Specifications:
  • System Ratios: Various systems are available with different ratios (13:1, 17:1, 9:1) and configurations (internal/external mix, gel/chop).
  • Solvent Flush Kits: Available in different capacities for cleaning and maintenance.
  • Optional Kits and Accessories: Include DataTrak Upgrade Kit, Catalyst Tank Kit, Drum Cart, and more.
Guns and Parts:
  • RS Guns: Available in internal and external mix models with various tips and configurations.
  • Gun Parts: Include cutter assemblies, blade cartridge kits, and various adapter kits.
Conclusion: Graco's FRP systems and guns offer advanced, reliable solutions for gel coat and chop applications, ensuring high performance, compliance with regulations, and cost-effective operation.
Composite Spray Tips: The document explains how to interpret composite spray tip numbers. The first three letters indicate the type (CST for Composite Spray Tip), the fourth digit specifies the material (S for stainless steel, T for tool steel), and the fifth digit represents the spray pattern width code. The pattern width is calculated by doubling the number for a specific spraying distance.
RS Guns and Parts: Various RS guns are listed with their corresponding tip numbers, indicating different configurations such as internal or external mix, with or without cutters. Additionally, parts for RS guns, including cutter assemblies, blade cartridge kits, and various adapters, are detailed.
FRP Accessories: The document lists heavy-duty drum agitators and their specifications, including drive type, length, and material. It also describes air filters and coalescers, highlighting their filtration capabilities and maximum inlet pressure.
Fluid Heater Kits: Information on Viscon Heater Kits is provided, including different voltage options and hazardous location approvals.
About Graco: Graco is introduced as a leader in fluid handling systems, with a commitment to technical excellence and customer service. The company offers a wide range of products for various applications and is ISO 9001 certified. Contact information for Graco's global offices is provided.
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Catalog excerpts

FRP Systems-1

FRP Systems Proportioners and Guns for Gel Coat and Chop Applications PROVEN QUALITY. LEADING TECHNOLOGY.

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FRP Systems-2

Raising the bar for high-performance FRP equipment Engineered with industry-proven Graco components, Graco FRP (Fiber-Reinforced Plastic) Systems and RS (Resin Spray) applicator guns ™ provide you with a system that is technologically advanced, durable and easy to use. Lower cost of ownership • asy maintenance — few wear parts E • ore uptime for production— longer periods between scheduled M maintenance Quality parts — all day, every day Your reputation rides on the quality of your end products. With Graco FRP Graco Gel Coat System equipment, you’re assured of a consistent catalyst ratio for...

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FRP Systems-3

Gravity Fed Catalyst System Roving Management System • Better guides — less tangling, more uptime • Keeps the catalyst pump primed for consistent delivery New Linkage and Catalyst Pump • ruly engineered linkage for superior ratio control T • Allows for infinite adjustment of catalyst percentage —no tools required • Ensures proper catalyst percentage and optimum results • ariance of 1% or less V Balanced Graco NXT Air Motor ® • Provides same output pressure on upstroke and downstroke, resulting in more consistent spray pattern • Shortened stroke on pump for better spray pattern Control Panel •...

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FRP Systems-4

Easy to use, lightweight guns Constant Control Graco RS Chop Gun with Cutter • Adjust glass cutting tension output on the production floor in seconds • o tools needed to make N many adjustments Magnetic Cutter Drum • uick and easy blade Q changes • agnet in cutter head holds M blades in place Lightweight, High-Output Cutter • Allows you to get the glass output you need with fewer strands of roving • ewer strands of roving F means less chance of tangling, easier handling and more uptime • External anvil adjustment lets you quickly and easily adjust anvil tension Swivel Feature ( Where the fluid...

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FRP Systems-5

Fast switch tip design – A Graco Exclusive Only Graco allows you to switch technologies just by changing tips Exclusive Graco Feature Today’s FRP market uses two different technologies. Mechanical Air Atomized (Air Assisted Airless) and Mechanical Non-Air Atomized (Impingement). Using the Graco RS Guns allows you to switch from one technology to the other by simply changing the spray tip. This can be done quickly and cost effectively.

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FRP Systems-6

AAC Spray Control Technology – A Graco Exclusive Air Assist Containment (AAC) – control and contain your spray pattern TM When you buy a drum of resin or gelcoat, you pay for every drop of material. Graco will help you put as many of those drops as possible on the mold. Our exclusive Air-Assist Containment (AAC) wraps the spray pattern in a containment shield of air. This prevents atomized droplets from escaping the spray pattern creating a better working environment. Droplets that escape and end up on the floor, wall or employee’s clothing are a waste of money. AAC creates a spray pattern where...

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FRP Systems-8

Systems No Cart/Hose Length* Part# m (ft) Cart/Hose Length* Part # m (ft) Cart, Mast and Boom/ Hose Length* Part # m (ft) 9:1 Ratio High Output System Max Air Consumption**: 1.000 L/Min. (35 SCFM) Max Fluid Output**: 8.4 lpm (2.2 gpm) 13:1 Ratio with High Flow Gun 24P435 Max Air Consumption**: 1.000 L/Min. (35 SCFM) Max Fluid Output**: 5.7 lpm (1.5 gpm) * Systems without hoses do not come with guns ** Fluid and air flow rate for 70 cpm 17:1 Ratio Max Air Consumption**: 1.000 L/Min. (35 SCFM) Max Fluid Output**: 3.8 lpm (1gpm) 13:1 Ratio Max Air Consumption**: 1.000 L/Min. (35 SCFM) Max Fluid...

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FRP Systems-11

HOW TO READ A COMPOSITE SPRAY TIP NUMBER Airless Composites Spray Tips - For example: CST521 1. 2. 3. The first three letters (CST) = Composite Spray Tip. The 4th digit indicates pattern width code. Double this number to get the pattern width at 3mm (12 inches) distance. In this case, 5 equals a 250mm (10 inches) spray pattern width at a 2 inches spraying distance. The last two digits indicates orifice size. In this case, 21 is equivalent to a .021” diameter orifice. Impingement Composite Spray Tips - For example: CSTS75 1. 2. 3. The first three letters (CST) = Composite Spray Tip. The 4th digit...

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FRP Systems-12

FRP Accessories Heavy Duty Drum Agitator • Heavy duty gearbox mixes high viscosity materials • eak-free and oil-less gearbox prevents material contamination L • Stainless steel agitator and cover for corrosion resistance • Twin paddles thoroughly mix finishing materials • Siphon option allows material transfer through agitator shaft • ccess port for easy sampling and inspection of material during operation A Heavy-duty back-geared agitator with elevator, drum cover and siphon kit Same as 231414, except without siphon capability Heavy-duty back-geared agitator Same as 238157 with siphon kit Siphon...

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FRP Systems-13

Rail Cover Agitator • ift handles for easy moving and colour changes L • ocking bolts to secure cover and reduce spills L • deal for wall mount pumps or spray packages I Round prop Round prop (3 blade) 224571 Agitator and metal tube Pail cover, round prop 224571 Agitator and CS pail cover SST pail cover with SST agitator 224571 Agitator and SST pail cover SST pail agitator kit for Triton pkgs CS pail cover with SST agitator 37 l (10 gal) Single round prop (3 blade) Material Manual Notes

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FRP Systems-14

FRP Accessories In-line Air Filter and Coalescers • Reusable filter removes particles down to 5 microns • oalescer removes contaminants down to 0.01 microns C • uto-drain eliminates manual emptying of filters A • uilt-in filters change indicator signals replacement to ensure optimal B efficiency Maximum Inlet Pressure Air filter/coalescer assembly (both with auto drain) Stage 1 - Air filter with automatic drain. Removes water and 1/2 f (npt) contaminants down to 3 microns. Stage 2 - Coalescer with automatic drain. Removes oil and sub-micronic particles down to 0.01 microns. Air filter with auto...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.