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Force Feed Box Lubricators

Force Feed Box Lubricators
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Force Feed Box Lubricators

Product catalog summary
Introduction
Manzel Force Feed Box Lubricators provide a customizable lubrication solution through a modular system using standard components. This design allows for precise application, reducing costs and lead times without the need for custom systems. Key components include pumps, reservoirs, heaters, oil level controls, drives, shaft rotation alarms, and motor mounting bases.
Specifications
  • Pumps: Two models are available: Model 88 for light-medium duty and Model 76 for heavy-duty applications, both capable of pressures up to 7,500 PSI.
  • Reservoirs: Available in eight capacities from 4 to 40 pints, supporting 1 to 24 pumps.
  • Drive Options: Eighteen options, including direct drive and reduction ratios up to 400:1.
  • Motors: Available in single and three-phase configurations with various voltages.
Features and Benefits
The lubricators are designed for durability and cost-effectiveness, promoting standardization and reduced maintenance costs, supported by a comprehensive distributor network.
Applications
Suitable for industries such as petrochemical, refineries, gas transmission, lumber, rubber, and food processing. The system protects working parts from contaminants and ensures self-lubrication.
Operation
Pumps operate via a cam-driven mechanism with adjustable output controlled by an external screw. They handle both mineral and synthetic oils, with outputs adjustable from 1 to 27 drops per stroke.
Ordering Information
Reservoirs are available with drives, and various pump and sight glass repair kits are offered. Specific part numbers are provided for ordering components.
Drive and Motor Options
Multiple drive configurations are available, including direct end rotary, double reduction end rotary, and right-angle rotary drives, each with specific ratios and configurations.
Drive Locations and Options
Drives can be ordered for right- or left-hand locations, except for Options G05 through G09 with specific motor options. For other drive locations, contact Graco or a Manzel distributor.
Motor Options
Ten motor options are available, each with specific power, voltage, phase, and duty type, operating at 1725 rpm. Motors are categorized by mounting type and hazardous area ratings.
Motor Mounting Bases
Options P1 through P5 are available for standard size reservoirs T1 through T5, and options P6 through P8 for reservoirs T6 through T8, each with specific dimensions and mounting hole requirements.
Automatic Fill Options
Four options (F1 to F4) are available for automatic fill, each with specific mounting requirements and part numbers, varying in supply type (gravity or pressurized) and control features.
Low Level Switch Options
Options L1 and L2 are available, with L1 being explosion-proof and L2 having a single pole-single throw configuration, each with specific electrical ratings and mounting instructions.
Shaft Rotation Alarm Options
Options S1 to S3 are available, meeting explosion-proof requirements, mounted at the end of the reservoir opposite the drive, with specific electrical ratings.
Electric Heater Options
Heater options H1 through H6 are available, with specifications for voltage, wattage, and hazardous area ratings, not available for the four-pint reservoir.
General Notes
Guidance is provided on pump station usage, mounting base requirements, and compatibility with drive options.
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Catalog excerpts

Force Feed Box Lubricators-1

Force Feed Box Lubricators PROVEN QUALITY. LEADING TECHNOLOGY.

 Open the catalog to page 1
Force Feed Box Lubricators-2

Manzel® Force Feed Box Lubricators FORCE FEED BOX LUBRICATOR = true modularity Wide choice of standard modular components helps you meet application requirements more exactly without the added costs of a custom system. RESERVOIR ACCESSORIES Automatic ll, low level, and electric and steam heater options. For details see page 12 thru 15. PUMPS Two pump styles are available for use in the Manzel Model MBL Box Lubricator. The rst is the Model 88 Pump (reference literature 51025), which is ideal for light - medium duty applications. The model 88 pump is interchangeable with pumps from competitive...

 Open the catalog to page 2
Force Feed Box Lubricators-3

Manzel® Force Feed Box Lubricators A basic pump-to-point system is shown in the illustration which depicts six pumps mounted on a common reservoir from which each pump is dispensing oil to a single lubrication point. These pumps are operated by individual cams on the drive shaft. Force Feed Box Lubricators provide true modularity that permits customizing a pump-to-point lubrication system from off-shelf components. The modular variables are shown on page 2 and consist of the following categories of components: • • • • • • • Pumps Reservoir Reservoir Heaters Reservoir Oil Level Controls Drives...

 Open the catalog to page 3
Force Feed Box Lubricators-4

Manzel® Force Feed Box Lubricators INTERCHANGEABILITY, CONVERSION AND RETROFITS Petrochemical, Reneries, Gas Transmission, Injection & Storage, Cold Storage, General Manufacturing, Air Systems Lubricate cylinder walls and piston shaft packing Edgers, Planers, Band Saws Lubricate sides and ways. Blade coolant (see note) Graco Model 88 Pumps have been designed to be easily interchangeable with other manufacturers’ pumps. For details contact your local Graco representative or call on us for system design and application assistance. At the factory and in the eld through our network of distributors,...

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Force Feed Box Lubricators-5

Manzel® Force Feed Box Lubricators FOUR MOUNTING HOLES LEVEL SIGHT LUBE OUTLET PUMP OUTPUT 'DRAIN PLUG (BOTH SIDES) ORDERING INFORMATION Replacement reservoirs are available only with drives. Order reservoir and drive option from menu. Omit all other options when DIMENSIONS SHOWN ARE IN INCHES (MILLIMETERS) Force Feed Box Lubricators are heavy-duty precision metering pumps capable of accurately pumping small flows of either mineral or synthetic oil to machinery injection points. The single- piston pump is mechanically driven from a common camshaft in the reservoir and are adjustable from 1 to...

 Open the catalog to page 5
Force Feed Box Lubricators-6

Manzel® Force Feed Box Lubricators Rugged construction for high performance and durability Easy serviceability - pumps can be added or replaced quickly Pump output is easily adjustable OPERATION Pumps With Sight Glass Rotation of the lubricator cam actuates the pump rocker arm assembly to operate the pump piston. On the piston down-stroke, spring pressure is exerted on the piston causing it to follow the cam. As it moves down, a pressure reduction is created between the piston and the check valve and the valve closes. The supply inlet shut-off ball is then unseated and lubricant is drawn into...

 Open the catalog to page 6
Force Feed Box Lubricators-7

Manzel® Force Feed Box Lubricators Calculate Pints Per Day As Follows: PUMP DISCHARGE DISCHARGE CHECK VALVE SUPPLY INLET SHUTOFF BALL Number of Drops/Min. X 1440 (Minutes in a Day) = Pints/Day 14115 (Number of drops in a Pint) PRESSURIZED SUPPLY ADJUSTMENT SCREW Calculate Minimum or Maximum Pump Output Capacity Input Speed X Gear Ration Pump Output X 1440 (Min. or Max. (Min./day) drops/stroke) = Min. or Max. 14115 (Number of Drops in a Pint) Pump Output (Pints Per Day) * Minimum and Maximum Drops Per Stroke Listed in Specications on the next page. NOTE: For proper sizing select the appropriate...

 Open the catalog to page 7
Force Feed Box Lubricators-8

Manzel® Force Feed Box Lubricators ORDERING INFORMATION Use the following part numbers if you are ordering only a pump assembly and a Modular Box Lubricator. Blank cover assemblies may be ordered by specifying part number No Graco Part Number (471-690-054). Pump Specications Ordering Code *When approaching maximum outputs some oils will stream rather than form drops in sight glass. 1. Based on 500 SUS oil at 70ºF ambient. Heavier oil will product fewer but larger drops 2. When approaching maximum outputs, some oils will stream rather than form drops in sight glass 3. For operating pressures over...

 Open the catalog to page 8
Force Feed Box Lubricators-9

Manzel® Force Feed Box Lubricators Option G02 is shown in the right-hand location. It is not available with the motor option. The drive arm is not included with this option. If desired, specify part number 563005 (453-004-603). SEVEN HOLES EQUALLY END ROTARY RATCHET - OPTIONS G03 AND G04 Option G03 as a right-hand drive is shown. It is not available with the motor option. Specifications are as follows:

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Force Feed Box Lubricators-10

Manzel® Force Feed Box Lubricators RIGHT ANGLE ROTARY DRIVE – OPTIONS G1O THROUGH G13 These drive options are available for right-hand and left hand drives only. This option is not available with the motor option. Ratios for each drive option are listed below: L51020 GEAR REDUCER – OPTIONS G14 THROUGH G18 These options are shown below and the ratios and part numbers for each option are as follows: Option DRIVE LOCATIONS NOTE: Top, bottom and front drive locations are available on request as special orders. Option G10 All drives may be ordered for either right- or left-hand locations, except for...

 Open the catalog to page 10
Force Feed Box Lubricators-11

Manzel® Force Feed Box Lubricators MOTOR MOUNTING BASES – OPTIONS P1 THROUGH P5 MOTOR MOUNTING BASES – OPTIONS P6, P7, AND P8 A motor mounting base option is available for all standard size reservoirs (Options T1 through T5). These options may be used only with drive options G06 through G09. Dimensional data for the bases is provided below: A motor mounting base option is available for all standard size reservoirs (Options T6, T7, and T8). These options may be used only with drive options G14 through G18. Dimensional data for the bases is shown below: Reservoir Capacity Reservoir Capacity

 Open the catalog to page 11

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.