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Goulds 3196 i-FRAME Process Pump

Goulds 3196 i-FRAME Process Pump
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Goulds 3196 i-FRAME Process Pump

Product catalog summary
Introduction
The Goulds 3196 Process Pump is a globally recognized standard in various industries, including chemical, petrochemical, and food & beverage, due to its reliability and performance.
Cost Considerations
Over a 20-year lifespan, maintenance, operation, and installation costs account for 92% of the total cost of ownership, with the initial purchase cost being only 8%.
Design Features for Reliability
The pump includes:
  • Impeller: Open design for reduced hydraulic loads and maintainable performance.
  • Seal Chamber: Options like BigBore™ and TaperBore™ PLUS for better lubrication and heat dissipation.
  • Power End: Designed for maximum bearing life with condition monitoring.
  • Baseplate: Rigid construction for alignment and resistance to piping forces.
Impeller and Seal Chambers
The open impeller design is effective for handling corrosives and solids. Seal chambers extend seal life and reduce maintenance costs, with options for improved lubrication and cooling.
Dynamic Seal and Condition Monitoring
The Dynamic Seal reduces maintenance costs by eliminating mechanical seals. The condition monitor provides real-time data for proactive maintenance.
Power End Design
Engineered for high load applications, offering increased bearing life and reduced oil temperatures, with a 5-year warranty.
Conclusion
The Goulds 3196 Process Pump is designed for reliability and efficiency, reducing total cost of ownership through intelligent design and monitoring.
Key Features
  • Vibration and Temperature Monitoring: Sensors provide early warnings of improper operation.
  • INPRO VBXX-D Hybrid Labyrinth Seals: Prevents bearing failure due to contamination.
  • Continuous Performance: Maintains flow, pressure, and efficiency with external adjustments.
  • Premium Severe-Duty Thrust Bearings: Increases fatigue life significantly.
  • Heavy Duty Shaft and Bearings: Designed for minimal deflection and extended life.
  • Optimized Oil Sump Design: Enhances heat transfer and directs contaminants away from bearings.
  • Power End and Frame Adapter: Features ductile iron for strength and safety.
  • Casing and Impeller Design: Handles solids and corrosives effectively.
  • Sealing Flexibility: Offers various sealing arrangements for different conditions.
Baseplate and Mounting Systems
Various mounting systems are available for corrosion resistance and ease of installation.
Options and Customization
Includes options for temperature control and seal flush plans.
Materials and Construction
Uses materials like ductile iron and stainless steel for durability and compatibility.
Hydraulic Coverage and Dimensions
Charts and tables provide details on capacity and dimensions for selection and installation.
Compliance and Safety
Meets ANSI and PIP standards, with features for high-temperature services and safety guards.
Additional Services
Goulds offers PRO Services for equipment life extension and asset optimization.
PumpSmart Technology
Reduces energy consumption and maintenance costs by optimizing pump operation.
PumpSmart Overview
A variable speed drive system that enhances pump operation for increased efficiency.
ProSmart Monitoring System
Identifies potential issues before they cause downtime, using wireless technology and advanced signal processing.
Key Features of ProSmart
  • Continuous Data Acquisition and Analysis: Collects data every five seconds.
  • Automatic Notification and Accessibility: Alerts users of machinery distress with global access via the Internet.
  • Advanced Diagnostic Tools: Offers advanced analysis capabilities.
  • Easy Deployment: Features plug-and-play sensors and wireless connectivity.
See more

Catalog excerpts

Goulds 3196 i-FRAME Process Pump-1

Goulds Pumps Process Pump with i-ALERT Patented Intelligent Monitoring

 Open the catalog to page 1
Goulds 3196 i-FRAME Process Pump-2

Goulds 3196 Proven Performance... Over One Million Process Pump Installations Worldwide When the Goulds 3196 ANSI Standard Dimension Process Pump was first introduced in 1961, it immediately became the standard for the industry. Today, the number of installations attest to its remarkable performance. Users in chemical, petrochemical, pulp & paper, primary metals, food & beverage and general industries know they can make no better choice than the best — Goulds Model 3196.

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Goulds 3196 i-FRAME Process Pump-3

Before Selecting A Process Pump Consider the Four Design Features For Extended Pump Performance In order to select a chemical process pump wisely, consideration must be given to design features that provide long-term reliable performance. The pump must be designed for optimum shaft seal and bearing life to prevent the failure of these two primary causes of pump downtime. IMPELLER Must be designed for long-term, maintainable performance and minimum hydraulic loads for maximum reliability. SEAL CHAMBER Must be designed for favorable seal environment — proper heat dissipation and lubrication of...

 Open the catalog to page 3
Goulds 3196 i-FRAME Process Pump-4

Fully Open Impeller Acknowledged Best Design for CPI Services The open impeller is the acknowledged best design for process services. It is ideally suited for corrosives/erosives, liquids containing solids and stringy materials. The most reliable pumps feature open impellers as standard. See The Difference Remarkably, Goulds had performance in mind when the Model 3196 standard dimension process pump was developed in 1959. Of timely significance was the decision to feature a fully open impeller rather than an enclosed type. There are three excellent reasons why: Greater wear area for longer life...

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Goulds 3196 i-FRAME Process Pump-5

Maintained High-Performance Long Pump Life 450 430 3% REDUCTION TDH 9% REDUCTION FLOW 0 40 It is common knowledge that as a pump wears, the performance decreases. Goulds open impeller can be adjusted, simply and quickly, to compensate for wear and renew performance. The enclosed type impeller cannot be adjusted. Performance renewal requires new or repaired casing and impeller. Typical reduction in performance due to wear (.010 inch per year) on any ANSI pump. OPEN IMPELLER Original performance can be re-set (at the bench or on-site) with external impeller adjustment using a common open-end wrench...

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Goulds 3196 i-FRAME Process Pump-6

Goulds Engineered Seal Chambers Extend Seal Life And Lower Maintenance Costs SEAL ENVIRONMENT IS CRITICAL FOR EXTENDED SEAL LIFE The number one cause of pump downtime is failure of the shaft seal. These failures are normally the result of an unfavorable seal environment such as improper heat dissipation (cooling), poor lubrication of the seal faces, or seals operating in liquids containing solids, air or vapors. Enlarged bore seal chambers (BigBoreTM and patented TaperBoreTM PLUS) with increased radial clearance between the mechanical seal and seal chamber provide better circulation of liquid...

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Goulds 3196 i-FRAME Process Pump-7

Goulds Patented* TaperBore The unique flow path created by the patented Vane Particle Ejector directs solids away from the mechanical seal, not towards the seal as with other tapered bore designs. And, the amount of solids entering the bore is minimized. Air and vapors are also efficiently removed. On services with or without solids, air or vapors, Goulds patented TaperBoreTM PLUS is the effective solution for extended seal and pump life and lower maintenance costs. Solids/liquid mixture flows toward mechanical seal /seal chamber. Turbulent zone. Some solids continue to flow toward shaft. Other...

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Goulds 3196 i-FRAME Process Pump-8

Goulds Patented Power Ends Extended Pump Life Through Intelligent Design Goulds Power Ends are the result of 160 years of design experience, customer interaction, and continuous improvement. Customers get extended Mean Time Between Failure (MTBF) and lower life cycle costs (LCC)… guaranteed! Condition Monitor The heart of the , the condition monitor unit continuously measures vibration and temperature at the thrust bearing and automatically indicates when pre-set levels of vibration and temperature have been exceeded, so that changes to the process or machine can be made before failure occurs....

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Goulds 3196 i-FRAME Process Pump-9

Shaft and Bearings Engineered for Maximum Reliability Every 3196 Power End is engineered and manufactured for optimal pump performance and increased MTBF. ANSI B73.1 Shaft Specification Diameter Tolerance Surface Finish Fatigue life more than double that of conventional bearing steels. The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life by 2-5X. • High purity steels have fewer inclusions than standard steel — better grain...

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Goulds 3196 i-FRAME Process Pump-10

3196 Process Pumps Featuring Patented Monitoring CONDITION MONITOR DUCTILE IRON FRAME ADAPTER (Patent Pending) Constantly measures vibration and temperature at the thrust bearing. Colored LED’s indicate general pump health. Provides early warning of improper operation before catastrophic failure occurs. Material strength equal to carbon steel for safety and reliability. CASING • Bonus casing thickness: Class 150 pumps feature Class 300 wall thickness as standard; increased reliability and maximized casing life. INPRO VBXX-D HYBRID LABYRINTH SEALS Prevents premature bearing failure caused by lubricant...

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Goulds 3196 i-FRAME Process Pump-11

Baseplate Mounting Systems Goulds offers a complete range of pump mounting systems to meet plant requirements; make installation and maintenance easier. OPTIONAL ^Engineered option—requites special baseplate Bonus Interchangeability i-FRAME™ Power Ends Fit 7 Different Process Pumps Minimize inventory, reduce downtime. Process Pumps Non-Clog High Temperature Low Flow ANSI PFA TEFLON®-Lined Self-Priming Non-Metallic Process Pumps Process Pumps Process Pumps Process Pumps Process Pumps Process Pumps

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Goulds 3196 i-FRAME Process Pump-12

Options Goulds offers users a variety of options to meet specific plant and process requirements. Seal Flush Plans All ANSI B73.1 seal flush and cooling plans are available to control emission levels and meet seal installation requirements. Goulds can also provide other special arrangements of user preference. CPI PLAN 7311 By-pass flush lubricates single seal faces. CPI PLAN 7353 Pressurized circulation lubricates double seal faces. High and Low Temperature Capability Options are readily available for high and low temperature applications or where pumpage temperature must be controlled. BEARING...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.