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3196 i-FRAME series

3196 i-FRAME series
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3196 i-FRAME series

Product catalog summary
Introduction
The Goulds 3196 ANSI Standard Dimension Process Pump, introduced in 1961, is a widely recognized benchmark in the industry with over one million installations globally. It is utilized across various sectors including chemical, petrochemical, pulp & paper, primary metals, food & beverage, and general industries.
Design Features for Extended Pump Performance
  • Fully Open Impeller: Suitable for handling corrosives and abrasives, it facilitates easy clearance restoration and reduces pressure on the shaft seal.
  • Engineered Seal Chambers: BigBore™ and TaperBore™ PLUS chambers enhance seal life by improving face lubrication and keeping solids away.
  • i-FRAME® Power Ends: This patented design increases reliability and Mean Time Between Failure (MTBF) with severe-duty bearings and onboard condition monitoring.
  • Pump Mounting System: A rigid baseplate ensures alignment, withstands pipe loads, reduces vibration, and eases installation and maintenance.
Total Cost of Ownership
Over a 20-year lifespan, 92% of costs are related to maintenance, operation, and installation, with only 8% being the initial purchase cost. Selecting a reliable pump can significantly reduce these costs.
Impeller Design
The open impeller design offers longer life and reduced repair costs due to its larger wear area and ability to maintain high performance through simple adjustments.
Seal and Bearing Life
Goulds pumps are engineered to minimize hydraulic loads, extending seal and bearing life. The design includes back pump-out vanes to control axial thrust.
Seal Environment
Failures often result from poor seal environments. Goulds engineered seal chambers provide optimal conditions, reducing maintenance costs.
Dynamic Seal and Sealless Solutions
The Dynamic Seal eliminates the need for mechanical seals, reducing maintenance costs. Goulds also offers sealless magnetic drive pumps for applications where sealing is challenging.
i-FRAME® Power Ends
These power ends offer extended MTBF and lower life cycle costs. The i-ALERT® condition monitor provides real-time vibration and temperature data, enhancing maintenance efficiency.
Warranty and Reliability
Goulds offers a 5-year warranty on the i-FRAME, reflecting confidence in its reliability. The design includes features like optimized oil sump and premium bearings for maximum reliability.
Specifications
The document outlines the features of the 3196 i-FRAME Process Pumps, emphasizing their durability and efficiency. Key specifications include a reduction in oil operating temperature by 45°F (25°C), duplex thrust bearings with machined brass cages for high load applications, and an oversized shaft that increases L’10 by 40%. The i-FRAME power end is designed for reliability and extended pump life, supported by a 5-year warranty.
Procedures and Standards
The pumps are designed to meet ANSI B73.1M and RESP73H standards, ensuring compliance with industry practices. The document also mentions the availability of seal flush plans to control emission levels and meet user preferences.
Recommendations
For high-temperature applications, the document recommends using a bearing frame finned cooler and heat jacket to maintain optimal operating conditions. The i-ALERT®2 Equipment Health Monitor is suggested for continuous monitoring of vibration and temperature, providing early warnings of improper operation.
Key Features
  • INPRO VBXX-D Hybrid Labyrinth Seals: Prevents premature bearing failure due to lubricant contamination.
  • Premium Severe-Duty Thrust Bearings: Improved tolerances and cleaner steel for longer bearing life.
  • Optimized Oil Sump Design: Increased oil capacity for better heat transfer and reduced oil temperature.
  • One-Inch Bull’s Eye Sight Glass: Ensures proper oil level critical to bearing life.
  • Magnetic Drain Plug: Protects bearings and prolongs life.
  • Fully Open Impeller: Best design for CPI services, handling solids, stringy material, corrosives, and abrasives.
Options and Customization
The document details various options for pump customization, including different mounting systems, seal flush plans, and high/low temperature capabilities. The i-ALERT®2 Equipment Health Monitor offers advanced monitoring features, including vibration analysis and wireless data synchronization.
Performance and Capacity
The document includes detailed charts and graphs illustrating the hydraulic coverage and capacity of the pumps at different RPMs, highlighting their efficiency and adaptability to various industrial applications.
Materials of Construction
The sectional view and part list provide a comprehensive overview of the materials used in the construction of the pumps, including ductile iron, 316SS, CD4MCu, Alloy 20, Monel, Nickel, Hastelloy, and Titanium, ensuring durability and resistance to corrosion.
Overview
The document outlines the services provided by ITT Corporation, Inc., focusing on Goulds Pumps' extensive experience in reducing equipment total cost of ownership (TCO) and enhancing plant output. The services include predictive monitoring, maintenance contracts, field service, engineered upgrades, inventory management, and overhauls for pumps and other rotating equipment.
Main Sections
  • Control Solutions: Includes PumpSmart technology for optimized pump control.
  • Power Ends: Services related to the power ends of pumps.
  • Field Services: On-site services for equipment maintenance and repair.
  • Training: Programs to educate personnel on equipment handling and maintenance.
  • Monitoring Solutions: Features ProSmart and i-Alert for continuous equipment monitoring.
  • Reliability Engineering: Focuses on enhancing equipment reliability through engineering solutions.
  • Pump Parts and Upgrades: Offers engineered parts (ProCast), pump upgrades, and replacements.
  • Energy Performance Services: Services aimed at improving energy efficiency.
  • Inventory Management: Efficient management of parts and inventory to support operations.
  • Rotating Equipment Repairs: Specialized repairs for rotating equipment.
  • Pump Root Cause Analysis: Identifying and addressing the root causes of pump failures.
  • Design & Sourcing: Custom design and sourcing solutions for equipment needs.
Key Facilities
The document mentions various facilities including manufacturing, assembly, packaging, direct sales offices, service centers, and distribution centers.
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Catalog excerpts

3196 i-FRAME series-1

3196 i-FRAME® ANSI Process Pump with i-ALERT® Patented Intelligent Monitoring

 Open the catalog to page 1
3196 i-FRAME series-2

Proven Performance Over One Million Process Pump Installations Worldwide When the Goulds 3196 ANSI Standard Dimension Process Pump was first introduced in 1961, it immediately became the standard for the industry. Today, the number of installations attest to its remarkable performance. Users in chemical, petrochemical, pulp & paper, primary metals, food & beverage and general industries know they can make no better choice than the best — Goulds Model 3196.

 Open the catalog to page 2
3196 i-FRAME series-3

Before Selecting A Process Pump Consider the Four Design Features For Extended Pump Performance FULLY OPEN IMPELLER In order to select a chemical process pump wisely, consideration must be given to design features that provide long-term reliable performance. The pump must be designed for optimum shaft seal and bearing life to prevent the failure of these two primary causes of pump downtime. Best design for the Chemical Process Industries services. Ideally suited for corrosives and abrasives, handles solids and stringy fibers with ease. Allows for simple restoration of clearances when wear takes...

 Open the catalog to page 3
3196 i-FRAME series-4

Fully Open Impeller Acknowledged Best Design for CPI Services The open impeller is the acknowledged best design for process services. It is ideally suited for corrosive/erosive liquids containing solids and stringy materials. The most reliable pumps feature open impellers as standard. See The Difference Remarkably, Goulds had performance in mind when the Model 3196 standard dimension process pump was developed in 1959. Of timely significance was the decision to feature a fully open impeller rather than an enclosed type. There are three excellent reasons why: • Greater wear area for longer life...

 Open the catalog to page 4
3196 i-FRAME series-5

3% REDUCTION TDH 9% REDUCTION FLOW 3% REDUCTION TDH 9% REDUCTION FLOW 0 40 Typical reduction in performance due to wear (.010 inch per14 38% INCREASED NPSH year) 12 30 on any ANSI pump. 8 2% INCREASED POWER Open Impeller Enclosed Type Impeller Original performance can be re-set (at the bench or on-site) with external impeller adjustment using a common open-end wrench and feeler gauge. It is done in a matter of minutes. Front nose ring of impeller cannot be adjusted to provide ‘as new’ performance. Parts must be replaced or repaired. Goulds open impeller is engineered to assure minimum radial...

 Open the catalog to page 5
3196 i-FRAME series-6

Goulds Engineered Seal Chambers Extend Seal Life And Lower Maintenance Costs Seal Environment is Critical for Extended Seal Life The number one cause of pump downtime is failure of the shaft seal. These failures are normally the result of an unfavorable seal environment such as improper heat dissipation (cooling), poor lubrication of the seal faces, or seals operating in liquids containing solids, air or vapors. Goulds engineered seal chambers are designed to provide the best seal environment for any sealing arrangement. Engineered Seal Chamber Selection Guide Enlarged bore seal chambers (BigBore™...

 Open the catalog to page 6
3196 i-FRAME series-7

Goulds 3196 i-FRAME® Goulds Dynamic Seal TM Benefits of Dynamic Seal: Goulds TaperBore • Eliminate use of seal water • Eliminate pumpage contamination and product dilution The unique flow path created by the Vane Particle Ejector directs solids away from the mechanical seal, not towards the seal as with other tapered bore designs. And, the amount of solids entering the bore is minimized. Air and vapors are also efficiently removed. On services with or without solids, air or vapors, Goulds Pumps TaperBore® PLUS is the effective solution for extended seal and pump life and lower maintenance costs....

 Open the catalog to page 7
3196 i-FRAME series-8

Goulds Patented i-FRAME® Power Ends Extended Pump Life Through Intelligent Design Goulds i-FRAME Power Ends are the result of 160 years of design experience, customer interaction, and continuous improvement. Customers get extended Mean Time Between Failure (MTBF) and lower life cycle costs (LCC) ... guaranteed! i-ALERT Condition Monitor Inpro VBXX-D Hybrid Bearing Isolators Most bearings fail before reaching their potential life. They fail for a variety of reasons, including contamination of the lubricant. INPRO VBXX-D has long been considered the industry standard in bearing lubricant protection....

 Open the catalog to page 8
3196 i-FRAME series-9

4 Shaft and Bearings Engineered for Maximum Reliability Every 3196 i-Frame Power End is engineered and manufactured for optimal pump performance and increased MTBF. The rugged shaft and bearing combination maintains shaft deflection of less than 0.002 inches at all operating points. The result is longer seal and bearing life. Premium severe-duty thrust bearings increase bearing fatigue life. Max. radial runout of the inner ring, µm 15 • High purity steels have fewer inclusions than standard steel − better grain structure and wear resistance. Bore diameter, mm Previous standard bearings i-FRAME...

 Open the catalog to page 9
3196 i-FRAME series-10

3196 i-FRAME® Process Pumps i-ALERT® CONDITION MONITOR Constantly measures vibration and temperature at the thrust bearing. Colored LED’s indicate general pump health. Provides early warning of improper operation before catastrophic failure occurs. (i-ALERT®2 Bluetooth Equipment Health Monitor option available. See page 16 for more information.) DUCTILE IRON FRAME ADAPTER Material strength equal to carbon steel for safety and reliability. CONTINUOUS PERFORMANCE Original flow, pressure and efficiency are maintained by simple external adjustment resulting in long-term energy and repair parts savings....

 Open the catalog to page 10
3196 i-FRAME series-11

CASING • Bonus casing thickness: Class 150 pumps feature Class 300 wall thickness as standard; increased reliability and maximized casing life. • Top centerline discharge for air handling, self venting. • Back pull-out design for ease of maintenance. • Integral casing feet prevent pipe load misalignment − maximized seal and bearing life. • Serrated flanges standard for positive sealing against leakage. Meets ANSI B16.5 requirements. Class 150 FF flanges standard, optional Class 150 RF, 300 FF/RF. FULLY OPEN IMPELLER Acknowledged best design for CPI services − solids handling, stringy material,...

 Open the catalog to page 11

All Goulds Pumps catalogs and technical brochures

  1. 3316 series

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  2. JC series

    12  Pages

  3. 3175 series

    16  Pages

  4. AF series

    8  Pages

  5. 3180

    20  Pages

  6. 3700

    12  Pages

  7. Goulds 7200SB

    12  Pages

  8. Goulds 3400

    11  Pages

  9. Goulds AF

    8  Pages

  10. IC i-FRAME

    24  Pages

  11. Goulds 3640

    8  Pages

  12. ICM

    8  Pages

  13. LF 3196 i-FRAME

    11  Pages

  14. CV 3196 i-FRAME

    11  Pages

  15. Goulds 3796

    11  Pages

  16. 3196 i-FRAME

    19  Pages

Archived catalogs

  1. 3420 series

    11  Pages

  2. Goulds JCU

    8  Pages

  3. Goulds 3180

    20  Pages

  4. Goulds 3298

    20  Pages

  5. Goulds 3316

    12  Pages

  6. Goulds 3335

    4  Pages

  7. Goulds 3355

    7  Pages

  8. Goulds 3175

    16  Pages

  9. Goulds ICP

    8  Pages

  10. Goulds 3910

    11  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.