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WORK STATION BRIDGE CRANES & MONORAILS

WORK STATION BRIDGE CRANES & MONORAILS
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WORK STATION BRIDGE CRANES & MONORAILS

Product catalog summary
Overview
Gorbel specializes in overhead material handling solutions, offering crane technologies and ergonomic lifting products designed to enhance productivity and safety across industries. Their systems handle loads from 50 lbs to 50 tons, emphasizing high quality, ease of installation, and modular designs.
Product Specifications
  • Capacities: Up to 4000 lbs.
  • Configurations: Free Standing and Ceiling Mounted.
  • Track Materials: Steel, Aluminum, and Stainless Steel.
  • Productivity: Average 28% increase.
Why Choose Gorbel?
Gorbel offers a 5-Day Quick Ship program and a ten-year warranty on manually operated crane systems. Their extensive dealer network and multiple shipping points reduce costs and improve service delivery.
Work Station Cranes and Monorails
These systems cover rectangular work areas and can be adapted for complex applications with additional tracks and curves, offering flexibility in layout and design.
Enclosed Track Benefits
The enclosed track design provides easy movement, reduced rolling resistance, and protection from dirt and dust, suitable for installations with limited headroom.
Track Profiles
  • Plain Steel Track: Suitable for frequent support points and maximum headroom.
  • Trussed Steel Track: Allows longer spans and fewer support points.
  • Aluminum Track: Offers low weight and easy movement, ideal for ergonomic work cells.
Application Guidelines
Considerations include building structure and installation ease. Capacity, bridge length, and height should be minimized for ergonomic efficiency. Manual cranes are often faster than motorized ones unless specific conditions require motorization.
Case Study
Professional Fabricators, Inc. improved productivity by implementing Gorbel's free-standing work station cranes, doubling their cycle rate and eliminating injuries.
Components
Gorbel's hoist trolleys and end trucks are designed for effortless movement and durability, with features like sealed ball bearings and tapered wheels to reduce resistance and wear.
Festooning
Festoon gliders support flat cables along the runway and bridge, with end stop bumpers preventing trucks and trolleys from exiting the track.
Case Study: Green Bay Packaging
Implemented a Gorbel workstation crane to reduce operator injuries, particularly back strains, improving handling of paper rolls.
Work Station Crane Components
Ceiling mounted and free-standing cranes come with necessary hanger assemblies, with options for different track materials and adjustable hanger brackets.
G-Force® Intelligent Lifting Device
Offers precision and speed, combining human responsiveness with machine power.
Multiple Bridge Systems
Options include mixed capacity systems and bridge buffer systems, each with distinct advantages.
Custom Crane Configurations
Aluminum work station bridge cranes offer ergonomic solutions, with cantilevered supports enhancing effectiveness.
Interlock/Transfer Cranes
Facilitate transfer between bridge cranes and monorail spurs, ensuring safety with an interlock system.
Tractor Drives for Steel Track
Enable motorized movement on enclosed track systems, ideal for high cycle operations with heavy loads.
Offset Load/Manipulator Platform
Supports various lifting devices, minimizing skewing and binding for enhanced efficiency.
Telescoping Bridges
Extend beyond normal reach, allowing access to adjacent work cells, with features for smooth operation.
Installation Guidelines
Specifications for maximum hanger centerline, splice joint centerline, and cantilever are provided, with recommendations for anti-kick-up end trucks.
Splice Joints for Runways
Facilitate extension of crane systems, ensuring proper alignment and smooth transitions.
Additional Resources
Gorbel provides resources like ergonomic studies and fall protection brochures to support safe and efficient operations.
See more

Catalog excerpts

WORK STATION BRIDGE CRANES & MONORAILS-1

WORK STATION BRIDGE CRANES & MONORAILS CAPACITIES: Free Standing and Ceiling Mounted TRACK MATERIALS: Steel, Aluminum & Stainless Steel

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WORK STATION BRIDGE CRANES & MONORAILS-3

GORBEL: A CLASS ABOVE • Productivity • Safety • Ease of installation and relocation • Modular designs • Designs, capacities, and spans • Specially engineered systems Gorbel’s Crane Technology and Ergonomic Lifting products are the handling equipment you need to get the job done. Since 1977, Gorbel has specialized in overhead material handling solutions, earning a reputation for providing our customers with the highest quality products and the highest performance. Our product line has grown to include products that improve safety and productivity in a variety of applications and industries, handling...

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WORK STATION BRIDGE CRANES & MONORAILS-4

INDUSTRY’S BEST WARRANTY We are proud to offer a ten year (20,000 hour) warranty on manually operated crane systems, including wheel wear. With this warranty, our customers are guaranteed years of quality, dependable service. QUICK SHIP PROGRAMS Gorbel offers a 5-Day Quick Ship program which means that most cranes and most components can ship in five working days. Fast, reliable, on time shipments are just one of many ways Gorbel is working with our customers to make it easier to purchase our products. Optional two and three day shipments are also available at a premium. “IF IT’S LATE, WE PAY...

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WORK STATION BRIDGE CRANES & MONORAILS-5

WORK STATION CRANES AND MONORAILS Bridge cranes cover rectangular work areas, while monorail systems can be used to move loads along a linear path, cover various work area shapes, or to link work areas together. Work station bridge cranes and monorails can be used individually or can be readily adapted for more sophisticated applications by the addition of extra monorail tracks, curves, and transfers that can be easily configured into a total system. WORK STATION CRANES Bridge: The bridge is the only part of the work station crane in motion. It supports the lifting device, and facilitates movement...

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WORK STATION BRIDGE CRANES & MONORAILS-6

THE RIGHT TRACK MAKES THE DIFFERENCE WHY BUY ENCLOSED TRACK? Gorbel’s enclosed track design gives you easy movement and long life. Gorbel’s steel and aluminum work station crane systems use enclosed track that is both strong and lightweight. The 2º taper of the running flange helps to center wheels in the track and prevents debris from settling on the rolling surface. This allows for smooth, effortless movement of trolleys and end trucks. MAJOR ADVANTAGES: • Enclosed track cranes are up to three times easier to move than traditional bridge cranes Basic Specifications Capacities • The smooth running...

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WORK STATION BRIDGE CRANES & MONORAILS-7

TRACK PROFILES Whether your application requires long spans between supports or making the most of limited headroom, Gorbel offers track profiles that create opportunities to customize the perfect solution. PLAIN STEEL TRACK For use where frequent support points are available or where maximum headroom is required. The standard cold-rolled steel track profile offers a low-weight to high-strength ratio. Maximum Support Distance Lifting Capacity TRUSSED STEEL TRACK Permits longer spans when frequent support points are not available, giving you more flexibility in crane layout. The trussed series...

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WORK STATION BRIDGE CRANES & MONORAILS-8

HOW TO APPLY WORK STATION CRANES These questions and answers can help you determine which type of overhead work station crane best meets your needs. SHOULD IT BE FREE STANDING OR CEILING MOUNTED? Free standing floor supported systems do not put stress on the building’s overhead structure. Installation is usually more straightforward, and these cranes are also easier to relocate in the future. Free standing systems require a reinforced concrete floor of at least 6 inches. With ceiling mounted systems, supporting steel does not interfere with the handling operation. Ceiling mounted systems require...

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WORK STATION BRIDGE CRANES & MONORAILS-9

WORK STATION CRANE HELPS DOUBLE PRODUCTIVITY “One operator is able to do 30 cycles per shift, where before we may have only done 15.” Professional Fabricators, Inc. is a small fabrication shop in suburban Wisconsin which cuts and forms sheet metal for radiators, generators and other electrical applications. The sheet metal being handled typically measures between 4 and 5 feet wide by 8 to 10 feet long, and is between ¾ to 1 inch thick, often weighing as much as 650 pounds. When the shop received two new laser cutting machines for its fabricating, it began searching for the best way to lift the...

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WORK STATION BRIDGE CRANES & MONORAILS-10

WORK STATION CRANE COMPONENTS ANATOMY OF A WORK STATION CRANE The industry’s best work station cranes are built using components that are engineered, tested and crafted to provide smooth movement for years. HOIST TROLLEY Gorbel’s hoist trolleys provide the connection between the lifting device and the bridge. The trolleys are designed for effortless movement along the bridge. The stamped body fits most rigid hook or eye lifting devices. Wheels are tapered to match the 2° taper of the track. This reduces rolling resistance and wheel wear. Wheels contain ball bearings that are sealed and lubricated...

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WORK STATION BRIDGE CRANES & MONORAILS-11

HOIST TROLLEY END TRUCK FESTOON GLIDER FESTOON TROLLEY FESTOON CLAMP END STOP BUMPER UNIVERSAL BUMPER (not shown) STACK SECTION FLAT CABLE/AIR HOSE HANGER ASSEMBLY

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WORK STATION BRIDGE CRANES & MONORAILS-12

FESTOONING: FLAT CABLE, AIR HOSE, AND CONDUCTOR BAR FESTOON GLIDERS FESTOON TROLLEYS FESTOON CLAMPS Festoon gliders are used to support flat cable along the runway and bridge, and they are standard on steel runways of 63 feet or less. No tools are required to attach the festooning to the gliders. Gorbel festoon trolleys (optional) are used to support flat cable or air hose along the runway or bridge. The trolleys have four wheels and a pivoting festoon saddle support. They are ideally suited for long runways (greater than 63 feet) or with round cable or air hose. With runways greater than 63...

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WORK STATION BRIDGE CRANES & MONORAILS-13

LIFTING SOLUTION REDUCES EMPLOYEE BACK INJURIES “With this Gorbel workstation crane, there have been no injuries...biggest success.” Green Bay Packaging is a pulp and paper manufacturer using 100% recycled materials to produce a wide variety of paperboard packaging. The large rolls are slit and sized based on customer demand, and moved to a work cell in stacks where they are loaded onto skids for final shipping. The size of the rolls vary significantly, but can be as large as 3’ x 5’, and weigh as much as 600 lbs. The primary problem facing the company in this application was operator injury,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.