Introduction
The document discusses the advanced spindle technology developed by GMN Paul Miller Industrie GmbH & Co. KG, focusing on hydroviscous damping and changeable bearing preload to enhance machining productivity.
Hydroviscous Damping
This technology significantly reduces natural vibrations by up to 65%, allowing for higher cutting depths and improved surface quality across various machining processes. The dynamic stiffness in the axial direction is improved by up to 135%, resulting in better surface finishes.
Performance Improvements
Tests conducted by the Laboratory of Machine Tools and Production Engineering at the Rhine-Westphalia Institute of Technology Aachen demonstrated that the GMN high-speed spindle could double the stable cutting depth at speeds between 10,000 and 18,000 rpm compared to standard spindles.
Surface Quality
Under production conditions, GMN spindles achieved a roughness of 0.89 µm, significantly better than the 2.36 µm achieved by standard models, indicating a 62% improvement in average roughness Rz.
Energy-Efficient Hydraulic Power Unit
The spindles are equipped with a specially developed hydraulic power unit that supplies oil efficiently, allowing for adjustable bearing preload to optimize spindle performance based on machining tasks.
Compatibility and Retrofitting
The new spindle models are structurally identical to standard models, making them easy to retrofit into existing machines. They are available for both grinding machines and machining centers.
Specifications
Various spindle types are available, including those for manual and automatic tool changes, with speeds up to 75,000 rpm and customizable interfaces. Options include automatic balancing systems and AE sensors.
Conclusion
The document highlights the significant advancements in spindle technology by GMN, offering improved machining capabilities and surface quality through innovative hydroviscous damping and adaptable bearing preload systems.
See more