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GMN USA BROCHURE

GMN USA BROCHURE
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GMN USA BROCHURE

Product catalog summary
Overview
GMN USA specializes in spindle technology, offering repair and service for GMN and other spindle makes and models. Their services ensure OEM quality through a standardized repair process, using high-quality components to guarantee accuracy, efficiency, and reliability.
Spindle Repair Process
The repair process includes receipt and visual inspection, disassembly, measurement, analysis, customer approval, ultrasonic cleaning, failure report, and quotation. Further steps involve chrome plating, in-house grinding, assembly, test run, trim balance, vibration analysis, and final inspection with specific radial and axial runout tolerances.
Spindle Products
GMN offers solutions for applications such as grinding, milling, and drilling, with specifications including speeds up to 250,000 rpm, power up to 350 kW, and torque up to 1,750 Nm. Products are available with manual or automatic tool change options and various lubrication methods.
Spindle Accessories and Monitoring
Accessories enhance spindle functionality and lifespan, including monitoring systems like IDEA-4S, available in basic, standard, and advanced variants, offering features like temperature monitoring, speed rotation, and axial displacement.
Field Services
GMN USA provides on-site services such as vibration analysis, trim balancing, spindle commissioning, and sensor adjustments to minimize downtime and extend spindle lifespan.
In-House Grinding and Custom Machining
Components are reconditioned to industry standards with precise tolerances. Custom machining services include designing and fabricating tools for spindle rebuilds and re-engineering parts for various models.
Custom Balancing
Spindle components are pre-balanced to ultra-high precision, accommodating components like turbines and high-speed motors.
Industries Served
GMN USA's products and services cater to industries such as medical, food and beverage, testing/life science, machinery and plant engineering, manufacturing, electric mobility, and process engineering.
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Catalog excerpts

GMN USA BROCHURE-1

YOUR SPINDLE PARTNER FOR GMN AND OTHER MAKES AND MODELS www.gmnusa.com

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GMN USA BROCHURE-2

SPINDLE REPAIR AND SERVICE OEM QUALITY AND EXPERTISE WITH OUR INDUSTRY STANDARDIZED SPINDLE REPAIR PROCESS Our services are not only focused on GMN spindles, but on almost all makes and models. The most extensive spindle repair process in the industry guarantees your spindle is returned according to OEM specifications. We only use the best components that comply to GMN quality standards, which guarantees our customers the best possible accuracy, efficiency and reliability. Expertise and competence, combined with state-of-the-art test equipment, ensure the quality of all spindle repairs. We provide...

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GMN USA BROCHURE-3

GMN USA, a subsidiary of GMN Germany, specializes in spindle technology for the North American market, offering robust products, sales, support equipment and repair services. Our team is focused on providing the best spindle repair process available by ipsum improving your spindle’s lifetime ATEAALorem and increasing the capability of your machine tool. LET US PUT MORE THAN 100 YEARS OF SPINDLE EXPERIENCE TO WORK FOR YOU! Assembly Test run Trim balance Vibration analysis 09 Balance rotating parts within G1.0 tolerance Finish grind tool interface 11 Final Inspection Radial Runout 0.002 mm Axial...

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GMN USA BROCHURE-4

SPINDLE PRODUCTS We offer the best solution for your application from high-speed grinding to high-power milling! Manual Tool Change 80 - 400 mm Max. 250,000 rpm OD Speed Power Torque A-/Synchronous Motor Tool Type Thread Pilot, HSK-C Lubrication Oil-Air / Perm. Grease Tool Change Manual Application: Grinding, Milling, Drilling Automatic Tool Change OD Speed Power Torque A-/Synchronous Motor Tool Type HSK, SK, BT, C, KM4X Lubrication Oil-Air / Perm. Grease Tool Change Automatic Application: Grinding, Milling, Drilling Custom Engineered OD Speed Power Torque Motor Tool Type Lubrication Tool Change...

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GMN USA BROCHURE-5

SPINDLE ACCESSORIES The functionality, effectiveness and lifetime of your spindle can be increased with the proper accessories. QUILLS LUBRICATORS SPINDLE MONITORING IDEA-4S CABLE ASSEMBLIES AND CONNECTORS DRIVES CHILLERS

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GMN USA BROCHURE-6

GMN HIGH PERFORMANCE ELECTRIC MOTORS AND MOTOR COMPONENTS GMN high-speed electric motor characteristics include: High Power Density Compact / Robust / Precision Design High Quality Balancing Providing superior product quality and optimum reliability. Our electric motors impress with their maximum power density and compact design. EFFICIENT Maximum performance, minimal loss Same performance, smaller footprint Easy integration with existing system

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GMN USA BROCHURE-7

SPINDLE HOTEL Want to ensure more storage space at your company’s facility? Store your spindle in our safe and climate-controlled building at a low annual cost! WHAT ARE THE BENEFITS? Knowing your spindle receives premium care Opportunity to reduce downtime Continuous maintenance and testing Warranty begins onces spindle leaves our facility Contact us for more information

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GMN USA BROCHURE-8

SPINDLE MONITORING IDEA 4S Measurement Data: Acquisition Recording Evaluation & Monitoring Transmission Optional Features: a. Temperature Bearing Motor Cooling b. Speed Rotation angle c. Tool Clamping d. Oscillation e. Axial displacement AVAILABLE IN THREE DIFFERENT VARIANTS: IDEA - 4S BASIC IDEA - 4S STANDARD IDEA - 4S ADVANCED

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GMN USA BROCHURE-9

FIELD SERVICES Get service right at your shop! GMN USA offers on-site services including: Vibration analysis Trim balancing Initial commissioning of a spindle Sensor adjustments Assistance with the removal of a stuck tool GMN USA is committed to providing you with a spindle that operates at its best, minimizing downtime for your production. Upholding this standard will guarantee the longest possible lifespan for your spindle.

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GMN USA BROCHURE-10

IN-HOUSE GRINDING All components are reconditioned to industry standards! Operations: ID/OD Grinding Rotary Surface Grinding Center Grinding Some tool interfaces that we grind include: HSK SK BBT CAT Tolerances of .002 mm concentricity are held

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GMN USA BROCHURE-11

CUSTOM BALANCING Prior to assembly, all spindle components are pre-balanced We balance shafts up to 1000 pounds Trim balancing is done on every spindle at the service speed, up to 250,000 RPM Balanced to an ultra-high precision of G1 tolerances CUSTOM MACHINING Design and fabricate necessary tools for a proper spindle rebuild Re-engineering parts for other makes and models Adjustment of parts for proper spindle functionality Examples of Balanced Components: Turbines High-Speed Motors Fans Rotors Servos

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GMN USA BROCHURE-12

GMN USA’s high performance electric motors, spindle products, and repair services can be utilized in numerous industries by providing customization to integrate a wide range of customer requirements. Some Industries Include: Medical : Vacuum sealing, etc. Food & Beverage : High speed filling, air knife compressors, capping/canning, etc. Testing / Life Science : Custom test stands, laboratory automation, dispensing systems Machinery & Plant Engineering : Axle drives, main drives, central drives Manufacturing : Metal, woodworking, milling, grinding, drilling and sawing Electric Mobility : Traction...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.