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GM110

Product catalog summary

Hot Cutting Machine GM110

Power Supply: Single-phase 230 V, 50/60 Hz
Pneumatic Supply: 6 Bar
Power Consumption: 850 W (Hot Cut), 400 W (Cold Cut)
Cutting Length Range: 0.1 mm to 100 m
Cutting Width: Up to 110 mm
Feeding Mechanism: Single drive roller
Materials: Suitable for cable fabrics and plastic materials
Productivity: 1,500 to 6,000 pieces per hour at 100 mm length
Tolerance: ≤ 0.002 × cutting length
Interface: Touch Screen LCD with memory for 100 programs
Weight and Dimensions: 85 kg; 950 x 1300 x 460 mm (WxDxH)

Functions: Hot blade cutting with adjustable angles up to 45°, cold cutting with scissors blades, optical material detection, and cutting of plastic fabrics, ropes, and materials up to 110 mm wide.

KOMAX Cable Processing Machines Overview

The document describes several KOMAX machines designed for cutting, stripping, and crimping cables with high flexibility and advanced technology.

KOMAX ALPHA 530

Cable Section Range: 0.13 mm² to 6 mm² (AWG 26-12)
Cable Feed Speed: Up to 6 m/s (19 ft/s)
Conductor Diameter: Max 5.1 mm
Length Range: 60 mm to 65,000 mm (2.35 in to 213 ft), optional 30-60 mm
Total Stripping Length: 0.1 to 15.5 mm, optional up to 29 mm
Partial Stripping Length: 15.5 mm, optional up to 35 mm
Crimping Force: 1 to 22 kN (224 to 4,496 lbf)
Work Stations: 2 on each side (2/2)
Noise Level: Less than 80 dB (without crimping tool)
Electrical Connection: 3 x 208-480 V / 50-60 Hz / 5.6 kVA
Pneumatic Connection: 5-8 bar (73-116 psi)
Air Consumption: Crimping <7 m³/h; crimping with grommets <11 m³/h

Capabilities: Cutting, trimming, total and partial stripping, coaxial and triaxial cable processing, double insulation stripping, intermediate stripping, crimping (including double crimp), insertion of grommets, twisting, tinning, hot marking, ink-jet marking, and networking.

KOMAX Multi-Station Automatic Machine

Cable Section: 0.22 to 6 mm², optional down to 0.13 mm²
Total Stripping Length: 0.1 to 35 mm
Partial Stripping Lengths: Side 1 up to 47 mm; Side 2 up to 35 mm
Max Insulation Diameter: 5.1 mm
Cable Length Range: 60 to 65,000 mm, optional 30 mm minimum
Crimping Force: 1 to 20 kN
Work Stations: Up to 7 total; max 4 on side 1 and 3 on side 2
Length Tolerance: ±0.2% + 1 mm
Noise Level: Less than 75 dB
Electrical Connection: 3 x 208-480 V / 5 kVA
Pneumatic Connection: 5-8 bar
Weight: Approximately 1.4 tons

Features: High flexibility with up to 7 work stations, customizable configurations including crimping, grommet insertion, fluxing/tinning, twisting, coprifaston insertion, terminal insertion, and customer-specific processes. Allows preparation of next job during operation and connectivity via WPCS interface.

Dimensions: Length 4125 mm, Width 1964 mm, Height 2000-2900 mm (including 2 m conveyor belt).

Additional Technical Capabilities

Machines support a wide range of cable processing tasks such as semi and total stripping, intermediate stripping, double crimping, ultrasonic crimping, hot marking, ink-jet marking, and networking for bipolar and other cable types. They also include quality control features like crimp force measurement, extraction force measurement, and spark testing for flat cables.

Summary of Key Technical Parameters and Best Practices

Use appropriate cable section and length ranges as specified for each machine model.
Maintain pneumatic pressure between 5-8 bar for optimal operation.
Ensure electrical supply matches machine requirements (typically 3-phase 208-480 V).
Utilize machine memory and touch screen interfaces for efficient program management.
Regular maintenance is reduced due to advanced mechanical and electronic components.
Machines support fast changeover of cables, blades, and parameter setups to maximize productivity.
Noise levels are controlled below 80 dB, ensuring safer working environments.
Integration with WPCS interface allows networked production management and quality control.

Note: Some specifications such as workable cable sections and cutting heights are material-dependent and may vary.

Catalog excerpts

Dati tecnici esterno conduttore: diametro parziale: spelatura GM Automazioni S.r.l. www.gmautomazionisrl.it www.gmautomazioni.eu www.spelafili.com QR CODE - PARTITA IVA Via Italia 175 / 12 20874 Busnago (MB) Tel. 335 7352456 Tel. 345 5121922 e-mail: [email protected] Nazionalità: Codice Fiscale: VIA ROMAGNA ANG VIA FRIULI 2, 20853 BIASSONO MB IT Data generazione QR-Code: aggraffatura puntalini misurazione forza di estraz. marcatura ink-jet spelatura intermedia altezza crimpat. programmabile 5.1 mm (0.6 in)- opzionale ﬁno 15.5 mm range di lunghezza: 60-65.000 (1.38 (2.35in -213ft) to 35 mm mm in.) 2 sezione cavo: 0,22 - 6 mm opzionale (224 – 4 496 lbf) – 2.36 in. forza di crimpatura: opzionale 0,13 mm2 1 – 22 kN 30 – 60 mm (1.18 spelatura totale: 0.1 – 15.5 mm (0.004 – 0.6 in) lato stazioni 2/2 spelatura totale: di lavorazione: mm 0,1 - 35 opzionale ﬁno a attrezzo (1.14 in.) livello di rumorosità: < 80 db (senza 29 mm crimpatura) spelatura parziale lato 1: 47 mm spelatura parziale: 15.5 mm (0.6 V / 50 – 60 Hz / 5.6 k VA Dati tecnici connessione 3 x 208 – 480 in)- opzionale ﬁno diametro isolante: elettrica: max 5,1 mm to–35 bar (73 – 116 psi) mm (1.38 in.) collegamento compressione 5 8 – 6mm2 (AWG 26-12) sezione cavo: 0.13 spelatura parziale lato 2: 35 mm aria: forza di crimpatura: aria / crimpatura 1 – 22 kN (224 – 4 496 lbf) * crimpatura velocità inserimento Max. 6 m/s (19 ft/s) lunghezze stazioniconsumo60 - 65.000 mm lato cavo: gommini cavo: 3 crimpatura di lavorazione: / crimpatura gommini: 2/27 m3/h (247nastro < avanzamento ft /h) livello di rumorosità: (opzionale 30mm) < 80 db3/h (388.5 ft3/h) crimpatura) * < 11 m (senza attrezzo Dipende dal materiale nel quale viene realizzato il cavo diametro esterno conduttore: 5.1 mm forza di crimpatura: 1 connessione elettrica: - 20 kN 30 - 60 mm 3 x 208 – 480 V / 50 – 60 Hz / 5.6 k VA HOT CUTTING MACHINE GM110 range di lunghezza: opzionale 60-65.000 mm116 psi) -213ft) (2.35in collegamento compressione aria: 5 – 8 bar (73 – opzionale 30 – 60 mm (1.18 – 2.36 in. stazioni di lavoro lato 1/2: max. /4crimpatura Alimentation crimpatura consumo aria / max.3 Monophase 230 V 50/60 Hz spelatura gommini +- 0,2% + 1 mm 0.1 15.5 mm (0.004 tolleranza lungh.totale: crimpatura cavo: / crimpatura gommini: < 7–m3/h (247 ft3/h) – 0.6 in) opzionale livello di rumorosità: <75 riﬁlatura cavi Pneumatic11totale ﬁno asemi3/h) (1.14 in.) cavi coassiali dB - allacciamentospelatura m3/h (388.529 mm 6 Bar * taglio doppio isolamento spelatura < Alimentation ft spelatura cutting Dipende dal materiale nel quale viene realizzato il cavo spelatura parziale: 3x208-480V / 5 kVA 15.5 mm (0.6 in)- opzionale ﬁno e triassiali cavi intermedia elettrico: Absorbment mm (1.38 in.) 850 W Hot Cut/400 W Cold Cut to 35 peso: 1,40 t HOT forza di crimpatura: 5 - 8 bar 1 – 22 kN (224 – 4 496 lbf) allacciamento pneumat.: Cutting Length 0,1 mm÷100 m lato stazioni di lavorazione: 2/2 aggraffatura doppia aggraffatura Workable Sections preisolato (senza semi spelatura inserimento attorcigliatura coprifaston aggraffatura livello dihottaglio rumorosità: < 80 db attrezzo crimpatura) coassiali riﬁlatura cavi spelatura totale cavi doppio isolamento spelatura cutting Not Definable gommini stagnatura puntalini e cavi intermedia connessione elettrica: 3 x 208 – 480 V / 50 – 60 Hz / 5.6 k VA triassiali Cutting Height (73 – 116 psi) Not Definable collegamento compressione aria: 5 – 8 bar crimpatura consumo aria / crimpatura Cutting Width Till to 110 mm crimpatura gommini / crimpatura gommini: < 7 m3/h (247 ft3/h) MIL - Crimp ultrasuoni marcatrice a caldo marcatura ink-jet cavi bipolari networking aggraffatura doppia aggraffatura preisolato 3 inserimento attorcigliatura coprifaston aggraffatura spelatura prealiment. MIL - Crimp 3 * pre-feeder Feeding< 11 m /h (388.5 ft /h) 1 Drive Roller gommini stagnatura puntalini Dipende dal materiale nel quale viene realizzato il cavo totale Workable Cable aggraffatura spelatura isolante 2 stage compattatura trefoli inserimento gommino MIL - Crimp controllo taglio inclined cut isolante ultrasuoni ﬂussat./attorcigl./ riﬁlatura cavi stagnat. marcatrice a caldo spelatura totale Fabrics and Plastic Materials marcatura ink-jet semi spelatura 4 cavi bipolari cavi coassiali e triassiali Display doppio ciclo per preisolati inserimento coprifaston reﬁlo cavi sist. deposito cavi spark aggraffatura Functions of the Hot Cuttingdoppia crimpatura Machine GM110 tester • Hot blade cutting • misurazione Hot blade cutting with adjustable angles up -to 45 ° produzione separazione networking MIL Crimp altezza crimpat. sequenza lotto • Cold cut with scissor blades • Cutting with material detection optical reader • Cutting of plastic fabrics • Cutting of plastic ropes 7 • Cutting of plastic material up to 110 mm wide Memory cavo piatto doppia aggraffatura preisolato nocciatura Weight Touch Screen LCD Liquid Cristal Display inserimento 4 gommini attorcigliatura stagnatura Dimensions ultrasuoni networking doppio isolamento spelatura <= 0,002 xL (L=Cutting Length) cavi intermedia aggraffatura puntalini 950x1300x460 mm (WxDxH) marcatura ink-jet cavi bipolari 4 GM Automazioni S.r.l. Cod. Fisc. e Part

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