Company Information

GM Automazioni S.r.l. is an Italian company specializing in automation machinery, particularly for wire processing and terminal crimping. Contact details include addresses in Busnago and Biassono (MB), Italy, phone numbers, email, and websites.

Crimping Machine GM PU010 for Ferrule Terminals

Technical Specifications

• Pneumatic supply: 6 to 7 bar
• Crimping force: 1,200 kg (12,000 N)
• Workable wire cross-section: 0.14 to 10 mm²
• Suitable for ferrule terminals
• Weight: 4.5 kg
• Dimensions: 150 x 150 x 220 mm (WxDxH)
• No electrical power supply required
• No display or stroke data provided

Functions and Features

• Capable of crimping all types of pre-insulated tube terminals up to 10 mm²
• No need to change crimping templates for different terminals

Automatic Wire Processing Machine (Alpha 560 and Komax)

Machine Description

Automatic machine with 4 workstations (2 at cable start, 2 at cable end) for cutting, stripping, crimping, and inserting grommets on one side. Suitable for processing large cables.

Technical Data

• Cable length: 60 mm to 8,000 mm
• External diameter: 3 to 8.5 mm
• Stripping length: 0.1 to 29.5 mm
• Partial stripping length: 35 mm
• Cable cross-section: 2.5 to 16 mm²
• Electrical supply: 3 x 208–480 V / 50–60 Hz / 5.6 kVA
• Air pressure: 5–8 bar
• Crimping force: 1–50 kN
• Noise level: less than 80 dB
• Weight: 1.40 tons

Additional Processing Options (On Request and After Feasibility Tests)

• Double crimping
• Insertion of protective covers (coprifaston)
• Fluxing, twisting, tinning
• Semi and full stripping
• Grommet insertion on one side
• Pre-insulated terminals
• Ink-jet and hot marking
• Cable trimming and intermediate stripping
• Crimping of pins and terminals
• Compacting of wire strands
• Processing of double insulated cables, coaxial and triaxial cables
• Grommet insertion on both sides for networking cables

General Information on Pneumatic Terminal Crimping

The pneumatic terminal crimping machines are designed for wire cutting, stripping, and terminal crimping. They are suitable for crimping large or medium wire cross-sections and various types of terminals.

Key Features

• High efficiency and quality in crimping and stripping
• Driven by a fixed-speed motor
• Small size and multiple functions including wire cutting, stripping, and crimping
• Availability of various crimping die sets for different terminal types
• Several sets of accurate and replaceable dies provided

Applications

• Wire cutting and stripping
• Terminal crimping for ferrules and other terminals
• Suitable for a wide range of terminal types and wire sizes

Summary of Critical Parameters and Best Practices

• Ensure pneumatic supply pressure is within specified range (5–8 bar for automatic machine, 6–7 bar for GM PU010)
• Use appropriate crimping dies for terminal type and wire size
• Maintain machine settings for wire length, stripping length, and crimping force according to cable specifications
• Regularly test and verify crimp quality to ensure high efficiency and reliability
• Utilize software (e.g., Topwin) for ease of operation and quick conversion between jobs

Limitations and Notes

• Productivity rates for GM PU010 are not defined
• Some advanced processing options require feasibility testing before implementation
• Noise levels should be monitored to remain below 80 dB during operation