Introducing the Genesis® 130SV Shaving Machine:

Product catalog summary

Introduction
The Genesis® 130SV Shaving Machine represents the latest in gear finishing technology, designed for the fine finishing of soft spur and helical gears up to 150 mm in diameter. It features modern capabilities such as optional NC chamfering and deburring, POWER SHAVING™ process, and a compact footprint of 7 sq. meters.

Specifications and Features
The machine includes a single-piece mineral cast polymer composite bed for vibration damping and thermal stability, a new shaving head design for plunge and diagonal shaving, and a magnetic chip filter. It also features a high-speed loading system, direct-drive spindles, and Siemens controls with Gleason Spheric™ Shaving technology software.

Common Platform Design
The Genesis machines share a common platform, reducing lead times and spare parts storage. The polymer composite material allows for precise casting and integrated column design for maximum rigidity.

Shaving Head Design
The shaving head eliminates the need for a cradle, using Y, X, and Z axes for corrections. This design supports plunge, parallel, and diagonal shaving without additional costs.

Efficiency and Integration
The machine features a cam-driven double-gripper loader to minimize load/unload times and can integrate into existing systems. The indexing equipment is CNC-controlled, requiring no manual settings.

Power Shaving™
Optional POWER SHAVING™ significantly reduces gear shaving time by auto-meshing the workpiece with the continuously rotating cutter.

Chamfering and Deburring
An optional integrated chamfering and deburring station allows for combined processes, reducing overall system time. The NC control adjusts for different workpiece sizes without manual retooling.

Controls and Serviceability
The machine uses the latest Siemens CNC control system and Gleason's Windows®-based software for easy operation and remote diagnostics. Service components are consolidated into a single module for efficient maintenance.

Technical Data
Workpiece diameters range from 10 to 140 mm, with modules for plunge shaving between 1.0 to 3.0 mm. The machine supports maximum spindle speeds of 600 rpm for shaving tools and 2,800 rpm for work spindles.

Global Support
Gleason offers worldwide service and support, with a presence in over 30 countries, ensuring customer requirements are met globally.

Catalog excerpts

Introducing the Genesis® 130SV Shaving Machine:-2

Genesis > :This family of gear productionequipment,built on a common platform to optimize capabilities Ζ and better servethe world of gearing. New shaving head design delivers plunge and diagonal shaving capability,without the use of a cradle. Direct-drive spindles for reliability and wide speed and torque range. Latest Siemens controls,with Gleason Spheric An innovative stock dividing system mounted right on the shaving head saves time and requires no changeover between different parts. > TM Shaving technology software. Windows > based user-friendly software and PC front-end. The Genesis fine...

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Introducing the Genesis® 130SV Shaving Machine:-3

The common platform of all Genesis > machines improvingshort lead times,easy serviceability and reduces storage of spare parts. Common platform,superior results. The Genesis machines share the same single-piece machine bed,cast from anadvanced polymer composite material. The polymer composite is an ideal substitute for conventional cast-ironbecause the castings can be made to very tight finished tolerances fast and precisely. In addition,the column,typically machined separately and thenassembled,is instead integrated right into the casting. This helps to ensuremaximum rigidity. The use of the...

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Introducing the Genesis® 130SV Shaving Machine:-4

Genesis cam-driven double-gripper loader reduces load/unload time. 5-axis standard design featuring direct drives and shorter travels,helps reduce cycle times.(Additional axis for tool, drive and tailstock possible as an option.) Power Shaving > TM . As an option,the 130SV can be equippedfor POWER SHAVING > TM ,a proprietaryGleason process proven in the successfulZS series of Gleason-Hurth shaving machines. This process is designed to greatly reduce the time typically required to shave the gears. With POWER SHAVING Faster floor-to-floor times. > TM ,both the work spindle and shaving cutter are...

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Introducing the Genesis® 130SV Shaving Machine:-5

Combined shaving and chamferingprocess using integrated chamfering and deburring unit. NC-controlled chamfering and deburring on the Genesis 130SVC. Access for tool changes is optimized toensure the shortest possible changeovertimes.A double-gripper gantry loader is used as standard for transferring workpiecesbetween shaving and deburring stations. As a result,connection to a variety of customersautomation concepts is possible. An optional integrated chamfering and deburring station is available for the shaving machine to create a combinedmachine in the tradition of the well-known and successful...

Open the catalog to page 5

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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