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high pressure hydr. tools+equipment

high pressure hydr. tools+equipment
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high pressure hydr. tools+equipment

Product catalog summary
Overview: The document provides comprehensive technical specifications and guidelines for hydraulic cylinders and related tools, focusing on the 'Power Tech' surface treatment, cylinder selection, hydraulic systems, and tool selection. It also covers hydraulic cylinder features, technical specifications, and various hydraulic components and accessories.
Power Tech Surface Treatment: This treatment enhances corrosion and wear resistance, extends cylinder life, retains lubricants, and strengthens surfaces without altering dimensions. It is standard on several models and optional on others.
Choosing the Right Cylinder: Considerations include required tonnage, stroke length, cylinder type, application specifics, and environmental factors. A cylinder with a 20% higher tonnage rating than needed is recommended.
Hydraulic Systems: The document describes hydraulic circuit configurations, including single and double-acting systems, and components like pumps, valves, gauges, and manifolds. It highlights the versatility of Power Team components.
Tool Selection: Guidance is provided for selecting tools for tasks such as cutting, crimping, pulling, and applying torque, considering tool type, force requirements, and operational specifics.
Hydraulic Cylinder Features: Power Team cylinders are ISO 9001 certified, comply with ASME B30.1 standards, and are proof tested. They feature roller burnished bores, solid steel construction, and are inspected for flaws.
Technical Specifications: Detailed specifications for cylinder models include dimensions, capacities, and pressure ratings, with tables and diagrams for understanding configurations and capabilities.
Specifications and Components: Lists cylinder models, order numbers, seal kits, and accessories. Details on components like rings, stacking pads, and handles are included, along with cribbing block sets for stability.
Accessories: Describes accessories like lifting handles, aluminum cylinder bases, and quick-change head inserts for easy switching between threaded and plain holes.
Pump Selection and Types: Guidance on selecting hydraulic pumps based on application needs, categorizing pumps into manually-operated, air/hydraulic, electric/hydraulic, and gasoline-driven types.
Valve Selection and Types: Valves are categorized into manually operated, air or solenoid operated, and pilot operated, with special application valves for pre-stressing and post-tensioning.
Installation and Ordering Notes: Notes on valve installation, conversion kits, and mounting screws, with cautionary advice to prevent uncontrolled load descent and excessive heat generation.
Applications: Valves are used in operating hydraulic tools, testing materials, and controlling hydraulic cylinders in industrial settings, tailored for specific operational needs.
Hydraulic Pump Specifications: Detailed specifications for various pump models, including voltage, motor power, pressure capacity, noise levels, and reservoir capacity.
Key Features: Includes two-speed operation, remote control, valve types, safety features, and custom configurations for specific requirements.
Applications: Suitable for operating multiple tools or cylinders, ideal for crimping, pressing, punching, and torque wrench operations.
Specifications and Features: Discusses hydraulic tools like the Predator Series, emphasizing robust construction, advanced design, and consistent torque output.
Safety and Usage Recommendations: Emphasizes operator safety, proper alignment, and secure mounting of puller legs and jaws, with recommendations for gradual force application.
Warranty and Quality Assurance: Power Team offers a Lifetime Marathon Warranty, ensuring high quality and reliability, with rigorous testing for top performance.
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Catalog excerpts

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REMOTE MOUNTED AND IN-LINE VALVES…129-131 HYDRAULIC HYDRAULIC TOOLS TOOLS 164-194 152-183 MECHANICAL TOOLS 195-197

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Pump Capacity The Following guidelines are for general lifting and construction applications. Hydraulic tools, pullers and presses may fall outside these SELECTION CHART recommendations. Always check to see that the pump’s “usable reservoir capacity” exceeds the cylinder(s) oil Capacity. Choosing the Right Pump 700 bar Maximum Working Pressure Page No. 52 52 53 PRESSURE STAGE Single Single Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Single Single Low High Low High Low High Low High Low High Low...

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tracted tracted Stroke Height Order Page Stroke Height Order Page SELECTION CHART Right Cylinder retracted height Stroke Height Order Page Stroke Height Order Pa; For these and special cylinder requirements, contact your local sales office.

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Step 1 Select the hydraulic cylinder that best suits the application. See page 7, 12-13. Step 2 Select the hydraulic pump, with valve option, that best matches the cylinder Choosing The Right Cylinder Step 3 Select the hydraulic accessories you need. CONSIDERATIONS: 1. What push or pull tonnage is required per cylinder in your application? (Rule of thumb; Always choose a cylinder with a tonnage rating of 20% or more than what is required to lift the load.) 2. What is the push or pull stroke length required? 3. Does the cylinder need to push, pull or both? (Singleacting cylinders extend the piston...

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Torque & Cable Choosing the Right Tool CHOOSING THE RIGHT TORQUE WRENCH CHOOSING THE RIGHT CABLE TOOL CHOOSING THE RIGHT PULLER The Questions you need to ask. 1. Are there work area space/access issues or tool size limitations? 2. How far from the stationary object will the reaction arm be placed? (Reaction arm must rest against stationary object for support) 3. Single acting or double acting tool? 4. What size bolts need to be loosened or tightened? 5. What is torque requirement for the application? (use reference on page 241 to estimate torque required and recommended models) 6. Based on torque...

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These are just a few basic systems possible with Power Team hydraulic components. Countless applications are possible: In presses, for lifting or jacking applications or in production or maintenance setups. The pump shown is a typical electric/hydraulic unit. Electric, air or gas driven pumps are available. Pumps, Cylinders, Controls Single-acting cylinder or cylinders in the circuit, controlled by a pump mounted valve. 2 Double-acting cylinderaor cylinders in the circuit, controlled by pump mounted valve. No. 9506 Valve No. 9502 Valve Port is plugged Tees or Manifolds Singleacting Cylinders...

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Basic single-acting system with a hand pump, gauge, hose and single-acting cylinder. Cylinder – applies hydraulic force. Pump – a device for converting 2 mechanical energy to fluid energy. 3 Basic single-acting system with a hand pump, gauge, hose, multiple shut-off valves, load-lowering valves and multiple cylinders. Directional valve – controls the direction of hydraulic fluid in the system. Hose – transports hydraulic fluid. Gauge – measures bar pressure and/or force. Manifold – allows distribution of hydraulic fluid from one source to several cylinders. (No. 9617) Swivel Connector – allows...

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CYLINDERS SUPERIOR FEATURES OF POWER TEAM HYDRAULIC CYLINDERS: We build our own cylinders in our ISO 9001 registered manufacturing facility. All Power Team cylinders are datecoded. Maximum pressure rating and capacity are stamped on the cylinder. All cylinders comply to the demanding ASME B30.1 standard and are proof tested to 125% of capacity before leaving our factory. Cylinder bores are roller burnished to harden the surface and make it smoother, increasing seal life by 30%. Base mounting holes withstand full capacity of the cylinder. Typical cylinder burst pressures range from 700 to 2400...

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General Purpose Cylinders Shorty Cylinders Center Hole Cylinders Aluminum Cylinders Center Hole Power-twin® Cylinders Industrial Cylinders Pull Cylinders Double-Acting, Hydraulic-Return Page Single Acting, Load Return Double-Acting, Hydraulic Return Page RL ALUMINUM …32 Locking Collar Aluminum Locking Collar Steel † LOCKING COLLAR AVAILABLE IN ALUMINUM.

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General Purpose CYLINDERS C SERIES General Purpose, Single Acting, Spring-Return Rugged, high quality cylinder used for lifting and pressing • Aluminum bronze bearing reduces wear caused by off-center loads. • Maximum sized springs speed piston return and increase spring life. • Solid steel cylinder body for durability. • Chrome plated piston rod resists wear and corrosion. • Wide range of accessories available to thread onto piston rod, collar, or onto cylinder base. • Base mounting holes standard on 5 through 55 ton cylinders; optional on 75 and 100 ton cylinders. • A 3/8" NPTF female half...

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Base mounting holes page 237.

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Single Acting, Threaded piston rod end and base threads accommodate accessories Threaded cylinder collars, piston rod ends, and internal base threads simplify mounting. A 9796 3/8" NPTF female half coupler is standard with each cylinder; oil port threads are Re- Ex- Collar Base Piston Piston Piston Internal Cyl. Tons Cyl. Oil traded tended Outside Collar Thread to Rod Rod Rod Base Thread Bore Eff. at Cap. Stroke Order Cap. Height Height Dla. Thread Length Port Dla. Protrusion Thread (NPSM) Dla. Area 700 Weight POWER TEAM

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CYLINDERS RA-SERIES • Half the weight of steel cylinders. • Aluminum body resists sparking in explosive environments. • Hard coated aluminum piston rod and cylinder bore resist wear and corrosion. • Grooved piston top helps keep the load from sliding on top of piston. • Designed for jacking and other non- production operations. 20-200 TONS Single Acting, Spring-Return Half the weight of equal capacity steel cylinders. CYLINDERS CYLINDERS Base Mtg. Holes (4) at 45° from coupler (RA556, RA5510) 3/8"-16 x 114,3mm Dia. B.C. Depth = 12,7 mm A Cyl. Order Cap. Stroke No. (tons) (mm) Retracted Extended...

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