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GKD-CompactFiltration Image Brochure

GKD-CompactFiltration Image Brochure
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GKD-CompactFiltration Image Brochure

Product catalog summary
Introduction
The document introduces the GKD Group, a leader in niche markets, known for its expertise in filter media and plant engineering. The company operates through two main divisions: WORLD WIDE WEAVE, focusing on technical mesh, and CAPITAL EQUIPMENT, specializing in solid/liquid filtration systems.

MAXFLOW Filtration System
The MAXFLOW system is a compact filter solution that integrates filtration and briquetting. It is designed to operate without or with minimal filter aids, offering micro-filtration capabilities. The system is modular, allowing customization of filter discs and heads to suit specific applications, with a filter surface area ranging from 2 to 20 square meters.

Design and Benefits
The MAXFLOW system is available in four design options, including a plug-and-play compact system and a customizable complete system. Key benefits include space-saving design, user-friendly operation, reduced waste volume, and lower energy costs. The system is constructed from solid stainless steel, ensuring durability and effective filtration of various materials.

Modular Design and Flexibility
The system's modularity allows for easy expansion and adaptation to changing conditions. It features a round tank design with a capacity of up to 2,500 liters and includes additional modules for enhanced flexibility, such as a separate cooling system. The twin system configuration increases throughput and redundancy.

Performance and Cost Efficiency
MAXFLOW excels in treating process fluids in industries like automotive and metalworking, offering cost-effective filtration without aids. It reduces waste volumes and operating media costs, enhancing machinery lifespan. The system is also suitable for mobile filtration, reducing fresh water consumption and hazardous waste.

Standards and Support
MAXFLOW meets established standards and offers precise adaptability for specific production parameters. GKD-CompactFiltration provides comprehensive support, from design to expansion, ensuring long-term cost-efficiency and performance. The global network of GKD Group ensures continuous optimization and customer support.

Contact Information
The document concludes with contact details for GKD's global offices, emphasizing their commitment to customer service and technological advancement.
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Catalog excerpts

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2 Weaving loom at the Düren site A unique combination: competence in filter media and plant engineering As a technological leader in challenging niche markets the GKD Group with its two corporate divisions is setting standards worldwide. WORLD WIDE WEAVE, our corporate division for technical mesh made from metal and other materials, comprises three business units: SolidWEAVE develops industrial solutions based on innovative filter media, WEAVEinMotion is the name for state-of-the-art process belt technology and CreativeWEAVE stands for exclusive architectural and design mesh. In the CAPITAL EQUIPMENT...

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3 MAXFLOW 503 filter head opened Filter package covered with YMAX® stainless steel composite mesh C o m p a c t f i l t e r e q u i p m e n t

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4 Filtration principle Compact design: filtration and briquetting in a single unit As an integrated compact filter system, MAXFLOW combines efficient filtration and briquetting in a single compact unit. With no need for filter aids – or at least with far fewer if required – the patented concept provides particle separation right down to the micro-filtration range. The system’s superiority lies in the ability to design the filter media according to the process and carry out precise adjustments specific to the materials. For this the number of filter discs and heads can be adjusted by modular means...

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5 Cross-section of the MAXFLOW compact system 1000-504/ MAXFLOW 504 DN 100 Residues discharged as a briquette MAXFLOW compact system 1000-504 with round tank system Many benefits Modular compact system • Integrated, space-saving concept • Process-specific dimensioning • Expandable tank system • User-friendly operation, easy maintenance • As-required accessories (cooling, lifting pump) Integrated briquetting • Automated pressing • Discharge with low residual moisture • Minimal carry-over of the process media • Reduced waste volume weight Process-wide savings potential • Minimal filter aids or...

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6 Twin system with additional platform for second filter head Added value through its modular design: customised configuration The compact modularity of the MAXFLOW filter system is being continued with the round tank design. As a tank-within-atank system it needs little space to prove just how efficient it is. The standard tank with a 1,000 l capacity can be extended at any time to up to 2,500 l, depending on requirements. A dirt tank integrated into the clean tank effectively prevents deposits from accumulating thanks to the tapered design of the tank floor. Linear circulation in the clean...

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7 Opened filter heads of the twin system Cross-section of the twin system C o m p a c t f i l t e r e q u i p m e n t

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8 Discharge as a briquette Cooling lubricant before and after filtration through MAXFLOW Impressive results: filtration without aids, with dry discharge The treatment of operating media and process fluids used in the automotive and metalworking industries for honing, lapping and grinding places complex demands on the filtration process. This is where MAXFLOW offers previously unknown potential for simplifying processes and optimising costs. This efficient, filter aid-free filtration system with integrated briquetting produces outstanding results – an automated system suitable for even the most...

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9 Automatic discharge Comparison of a dirty and clean sample during an external series of tests on the MAXFLOW compact system 1000-504 C o m p a c t f i l t e r e q u i p m e n t

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10 Flow simulation using the WEAVEGeo software Filtration test in our own laboratory Image of MAXFLOW 503 in the SolidWorks design software MAXFLOW meets all the requirements of established standards. Through its precise, individual adaptability, this flexible-use system can be reliably utilised for even the most specific production parameters. Its modular design ensures simple integration of the compact filter system into the customer’s processes as well as long-term cost-efficiency and performance. MAXFLOW grows in response with demand and thus combines process reliability and investment security...

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11 Loading a grinding machine Integrated cooling coil in the clean tank Photos: Page 7 at the top GKD/Stettin, all others GKD C o m p a c t f i l t e r e q u i p m e n t

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impetus.PR Agentur für Corporate Communications GmbH, Aachen 2010 GKD-USA Inc. 825 Chesapeake Drive Cambridge, MD 21613 U.S.A. fon: +1-410-221 0542 fax: +1-410-221 0544 e-mail: [email protected] www.gkdusa.com GKD (UK) Ltd. Unit 14, By-Pass-Park Estate Sherburn in Elmet, North Yorkshire, LS25 6EP Great Britain fon: +44-1977 686410 fax: +44-1977 686411 e-mail: [email protected] www.gkd.uk.com GKD Beijing Ind. Technologies Co., Ltd. Hongfu Industry Garden, Bei Qi Jia Town, Changping District Beijing 102209 P.R. China fon: +86-10-5165 9618 fax: +86-10-8178 6484 e-mail: [email protected] www.gkd-china.com...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.