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ATEX & IECEx

ATEX & IECEx
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ATEX & IECEx

Product catalog summary
Overview: The ATEX & IECEx Catalog by Giovenzana International B.V. presents a comprehensive range of products designed for use in potentially explosive atmospheres, emphasizing safety and compliance with international standards.
Company Profile: Giovenzana International B.V. is a prominent supplier of industrial safety technology, focusing on quality and innovation with manufacturing in Italy and Hungary.
ATEX Directive Guide: This guide analyzes explosion hazards, emphasizing risk assessment and international standards for prevention. It details flammable substances, conditions for explosive atmospheres, and ignition sources.
Product Specifications:
  • Switch Disconnectors: SE, SQ Series for Zone 21-22 (Dust), temperature range -20°C to +55°C, IP65.
  • Enclosures: BNA, BNB Series for Zone 1-2 (Gas) and Zone 21-22 (Dust), temperature range -60°C to +150°C, IP65.
  • Cam Switches: P0, PX, C0, CX Series for Zone 21-22 (Dust), temperature range -20°C to +55°C, IP65.
  • Rotary Gear Limit Switches: FGR2 Ex Series for Zone 2 (Gas) and Zone 21 (Dust), temperature range -20°C to +70°C, IP65.
  • Pre-Wired Thermoplastic Limit Switches: FCT Ex Series for Zone 2 (Gas) and Zone 21-22 (Dust), temperature range -25°C to +60°C, IP6X e IPX4 - IP67.
  • Micro Switches: MFI Ex Series for Zone 2 (Gas), Class I Division 2 Groups C, D.
  • Festoon System: 30 Ex, 41 Ex Series for Zone 1-2 (Gas) and Zone 21-22 (Dust), temperature range -25°C to +80°C, IP65.
  • Control Stations Ex: For Zone 1-2 (Gas) and Zone 21-22 (Dust), made from stainless steel, GRP, and aluminum alloy.
  • Junction Boxes Ex: For Zone 1-2 (Gas) and Zone 21-22 (Dust), IP6X.
  • Stainless Steel Enclosures Ex: For Zone 1-2 (Gas) and Zone 21-22 (Dust), with certified ceramic and thermoplastic terminals.
Technological Response to Ignition Prevention: The catalog discusses evolving safety standards and technologies to prevent ignition in hazardous environments.
Conclusion: Giovenzana International B.V. offers certified products for hazardous locations, ensuring safety and compliance with international standards.
Introduction: The document discusses IEC and CENELEC standards in Europe and NEC in North America, focusing on preventing ignition in hazardous areas.
Standards and Classification Systems: The IEC Zone System and NEC Hazardous Location Division System classify areas based on explosive atmosphere risk.
Substance Classification: Substances are classified by explosion limits and self-ignition temperatures, with temperature classes based on auto-ignition temperatures.
IEC Zone System: Hazardous areas are divided into zones, with equipment designed to prevent ignition. The IEC 60079 series provides guidelines for classification and installation.
Equipment Classification: Equipment is classified by substance group, temperature class, and Equipment Protection Level (EPL).
Protection Levels: Defined by IEC 60079, ensuring equipment does not ignite explosive atmospheres during normal operation or malfunctions.
Responsibilities and Skills: Specific skills are required for hazardous area classification, equipment selection, and installation.
Application of IEC Standards: Applied by IEC participating countries, with standards transposed into local regulations.
Overview of Standards and Certification Schemes: Discusses the adoption of ATEX and EN 60079 standards post-Brexit, with the UK adopting IEC 60079 as BS 60079.
HAZLOC Division System (NEC - NFPA70): NEC outlines requirements for electrical installations in explosive atmospheres, classifying areas into classes and divisions.
Equipment Classification: Compares IEC and NEC systems, noting differences in gas group hazards and dust classifications.
NEC 505 and 506: North America implements the IEC Zone system, with NEC 505 and 506 regulating equipment requirements.
Certification Schemes: Explains ATEX and IECEx certification schemes, outlining equipment classification and protection levels.
ATEX Directive 2014/34/EU: Sets safety requirements for products in explosive atmospheres, with equipment classified into Group I and Group II categories.
IECEx Certification Scheme: IEC's certification for products in explosive atmospheres, based on IEC 60079 and ISO IEC 80079 standards.
Overview of Certification Schemes: Outlines the IECEx certification scheme, emphasizing third-party certification for products in Zone 2 and Zone 22.
IECEx Certification Process: Involves procedures leading to IECEx TR, CoC, and QAR documents, ensuring compliance with standards.
North American Certification Scheme: Products must comply with ordinary location requirements and be verified by recognized certification bodies.
Protection Types and Standards: Details protection types under IEC 60079 and ISO IEC 80079, such as explosion-proof enclosures and intrinsic safety.
Detailed Descriptions of Protection Types:
  • Explosion-proof Enclosures (Ex d): Withstand internal explosions without propagating flames.
  • Increased Safety (Ex e): Non-sparking components and increased insulation.
  • Intrinsically Safe Equipment (Ex i): Limits energy to prevent ignition.
  • Dust-proof Enclosures (Ex t): Prevents ingress of explosive atmospheres.
Installation and Maintenance Guidelines: Provides guidelines for installation and maintenance, emphasizing compliance with manufacturer specifications.
Conclusion: A comprehensive guide for understanding certification requirements and protection types for equipment in explosive atmospheres.
Protection Levels and Requirements: Specific characteristics are required for protection against dust ingress, with tests verifying protection levels.
Equipment and Installation Guidelines: Guidelines for installing sparking and non-sparking equipment in dust-prone areas.
ATEX and IECEx Testing and Certification: INTEK laboratory performs tests for conformity with directives and standards.
Marking and Compliance: Equipment must be marked for conformity with standards, with specific markings for gases and dusts.
North American HazLoc System: NEC sets requirements for installations in classified areas, with equipment assessed by NRTLs.
ATEX Directive in Industrial Production: Applies to various sectors, requiring certified components and equipment.
Microswitches - MFI Ex Series:
  • Specifications: Designed for hazardous areas, suitable for Zone 2 (Gas) and Class I Division 2 Groups C, D.
  • Features: High reliability, snap-action operation, self-cleaning contacts.
  • Standards and Certifications: Compliant with IEC and UL standards, certified by ATEX, IECEx, and others.
Festoon System - 30, 41 Ex Series:
  • Specifications: Mechanical system for cable transfer in hazardous areas.
  • Features: Includes "C" bar for cable support, flame-resistant cables.
  • Standards and Certifications: Compliant with EN ISO standards, certified by ATEX, IECEx.
Control Stations - Ex Series:
  • Specifications: Local control stations for hazardous areas, customizable.
  • Features: Available in various sizes and materials, impact resistant.
  • Standards and Certifications: Compliant with IEC standards, certified by ATEX, IECEx.
Junction Boxes - Ex Series:
  • Specifications: Designed for electrical connections in hazardous areas.
  • Features: Available in different dimensions and materials, impact resistant.
  • Standards and Certifications: Compliant with IEC standards, certified by ATEX, IECEx.
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Catalog excerpts

ATEX & IECEx-2

ATEX & IECEx CATALOG Rev. 00/2021 GIOVENZANA INTERNATIONAL B.V. reserves the right to modify all the technical and functional characteristics of the products illustrated in the catalog without prior notice, as this information is intended for general knowledge only and is not legally binding. All images are included for illustrative purposes. Products are subject to change. The most updated version of this catalog can be downloaded from the website: www.giovenzana.com

 Open the catalog to page 2
ATEX & IECEx-3

SWITCH DISCONNECTORS » SE, SQ Series 1.1 - What do we know today about explosion hazards in the workplace? 1.2 - Technological response to ignition prevention 1.3 - IEC ZONE SYSTEM (Ex constructions) 1.5 - One certification scheme per Area 1.6 - IEC Zone System: modes of protection for electrical and non-electrical products 1.10 - The ATEX DIRECTIVE applied to industrial production ROTARY GEAR LIMIT SWITCHES » FGR2 Ex Series II 3G Ex dc ec IIB T5 Gc - II 2D Ex tb IIIC T85°C Db Zone 2 (Gas) - Zone 21 (Dust) Tamb = -20°C .. +70°C IP65 PRE-WIRED THERMOPLASTIC LIMIT SWITCHES » FCT Ex Series II 3G...

 Open the catalog to page 3
ATEX & IECEx-4

ATEX - IECEx - EAC Ex - INMETRO AND UL HAZLOC CERTIFIED COMPONENTS is one of the world's leading suppliers of Giovenzana International B.V. develops, implements projects and builds safety systems and solutions, equipment industrial safety technology. and components. The aim is to protect people and the environment through safe and certified solutions. We develop tailor-made technical solutions thanks to our design capability and production flexibility. Our manufactured and assembled in our production warehouses in Italy and Hungary. Also for Hazardous Areas, Giovenzana offers a continuously evolving...

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ATEX & IECEx-5

1 - EQUIPMENT FOR HAZARDOUS LOCATIONS 1.1 - WHAT DO WE KNOW TODAY ABOUT EXPLOSION HAZARDS IN THE WORKPLACE? In the workplace, worker safety is a right that drives us to use all state-of-the-art means, with the aim of exposing the worker to the minimum acceptable risk to his safety and health. The risk assessment of each task involves many different aspects, and the risk of exposure to potentially explosive atmospheres must be analysed. What we know today about explosion hazards is supported by the application of the prevention and protection schemes that international technical standards have...

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ATEX & IECEx-6

Do flammable substances always create an explosive atmosphere? The right recipe for creating an explosive atmosphere depends on two main ingredients: - the percentage of flammable substance; - the percentage of oxygen. Explosive atmospheres in the workplace are said to exist when the substance is released into the environment under "normal" conditions of pressure and atmosphere, i.e. at atmospheric pressure and in the presence of a percentage of oxygen close to 20-21%. The ingredient "flammable substance" will therefore be the variable that will give us the explosive atmosphere, in relation to...

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ATEX & IECEx-7

Ignition sources In an electrical or non-electrical product, the events which may provide the initiating energy are referred to as "potential ignition sources" and are listed below, as given in ISO IEC 80079-36 and EN 1127-1. Potential ignition sources Potential ignition sources Electromagnetic waves (radio frequency) from 104 Hz to 3 × 1012 Hz Electromagnetic waves from 3 × 1011 Hz to 3 × 1015 Hz Sparks of mechanical origin Ionising radiation Electric sparks / electric arc Ultrasonics Stray currents and protection against cathodic corrosion Static electricity Adiabatic compressions and shock...

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ATEX & IECEx-8

1.2 - THE TECHNICAL RESPONSE TO IGNITION PREVENTION The effects of the explosion When one thinks of the effects of an explosion, one thinks of a violent development with high levels of damage to property and people. The effects of an explosion can be measured in terms of the increase in pressure and the speed at which the pressure increases. The phenomenon leads to high pressure increases in a very short time, typically in the order of a few milliseconds. This has fatal effects on humans, for whom the increase in pressure causes irreversible damage to internal organs, and effects on property...

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ATEX & IECEx-9

1.3 - IEC ZONE SYSTEM (EX CONSTRUCTION) SUBSTANCES CLASSIFICATION The IEC system requires the subdivision of areas into hazardous ZONES with different probability that explosive atmosphere is present and requires to determine their extent (volume of the zone). The equipment permitted will be that compatible with the type of zone, which must be installed in such a way as not to impair the technique on which protection against ignition depends. The manufacturer of equipment shall ensure that it is designed and constructed to prevent ignition in the zone for which he declares that the product is...

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ATEX & IECEx-10

HAZARDOUS AREAS CLASSIFICATION TEMPERATURE CLASS SELF-IGNITION TEMPERATURE RANGE (AIT) Areas other than mines are classified as follows. GASES AND VAPOURS CLASSIFICATION (IEC 60079-10-1) Examples of Substances according to IEC 60079 classification WHEAT FLOUR A place in which an explosive atmosphere consisting of a mixture of air and flammable substances in the form of gas, vapour or mist is not likely to occur in normal operation and, if it does occur, will persist for a short period only (< 10 hours/year). A place in which an explosive atmosphere consisting of a mixture of air and flammable...

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ATEX & IECEx-11

EQUIPMENT CLASSIFICATION Classification of equipment according to level of protection Equipment is classified according to: - Group of substances for which it is designed; - Temperature class (only for Gases); - Equipment protection level (EPL). IEC 60079 assigns an electrical construction a level of protection, defined as "Equipment Protection Level (EPL)", depending on whether it is constructed so as not to ignite an explosive atmosphere under various operating conditions of the equipment. Equipment groups PROTECTION LEVELS (EPL) ACCORDING TO IEC 60079 CLASSIFICATION NON-CONDUCTIVE DUST CONDUCTIVE...

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