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Mechatronics Catalogue

Mechatronics Catalogue

Product catalog summary

Overview: The document is a technical catalog from Gimatic Mechatronics, providing detailed information on electric grippers, actuators, motors, and guides. It includes specifications, features, installation instructions, and safety guidelines for each product.

Specifications:

Electric Grippers: Various models including 2-jaw parallel, 3-jaw parallel, angular, sprue, and radial grippers. Key specifications include gripping force (60 N to 240 N), stroke (2x6 mm to 2x10 mm), operating temperature (5° to 60°C), and IP54 protection.
Electric Rotary Actuators: Details on torque (45 Ncm to 140 Ncm), rotation angles (90° or 180°), and weight.
Linear Motors and Guides: Specifications on voltage, dimensions, and weight, with strokes available in 200mm to 500mm.

Features:

Grippers are plug-and-play with no electricity consumption when engaged and require no programming.
Brushless DC motors ensure long life and maintenance-free operation for up to 5 million cycles.
Self-centering systems and fiber-carbon gear reduction enhance efficiency and durability.

Installation and Compatibility:

Grippers can be mounted on static or moving parts, with specific fastening instructions using screws and centering sleeves.
Compatible with MRE rotary actuators, requiring no special interface.

Safety and Maintenance:

Avoid exposure to corrosive substances and ensure no foreign objects enter the gripper's range of motion.
Maximum allowable loads are specified for both static and dynamic conditions to prevent damage and ensure operator safety.

Additional Information:

Optional magnetic sensors are available for position detection, with recommendations to avoid strong magnetic fields.
Graphs and tables provide detailed data on gripping force and dimensions for various models.

Procedures:
The grippers are designed for plug-and-play operation with no electricity consumption when engaged. They feature a self-centering mechanism and are controllable by PLC as a pneumatic valve. The grippers are maintenance-free for up to 5 million cycles.

Safety and Cautions:
Users are cautioned to avoid contact with corrosive substances, soldering splashes, or abrasive powders. Personnel should not stand within the operating range of the gripper. The machine must comply with safety laws and standards.

Electrical Connection:
The grippers use an M8 3-pole connector for 24 Vdc power supply and ON/OFF signals. No additional electronics are required.

Gripping Force:
The grippers can be used for external or internal gripping. The gripping force is maintained by a spring, even during power outages. The mechanism is irreversible without power.

Fastening Instructions:
Instructions are provided for fastening the gripper to static or moving parts, emphasizing the importance of considering inertial forces. Centering sleeves are supplied for proper alignment.

Sensors:
Optional magnetic sensors can detect the operating position. High-sensitivity sensors are available if needed.

Standards and Norms:
The grippers comply with EN 50363-10-2, IEC 60754-1, UL/CSA style 21576, and CE certifications. They are designed to operate within a temperature range of 5° to 60°C and have an IP54 environmental protection rating.

Recommendations:
For optimal performance, the gripping tools should be short and light. The grippers should not be exposed to corrosive substances or strong magnetic fields. The document advises on the correct fastening methods and highlights the importance of adhering to safety standards.

Key Data from Tables and Graphs:
The document includes tables detailing the total gripping force, stroke, frequency, and power supply requirements for different gripper models. Graphs illustrate the gripping force as a function of tool length and overhang. The maximum permissible loads under static and dynamic conditions are also provided.

Critical Information:
The grippers are maintenance-free for up to 5 million cycles and feature a brushless DC motor for long life. They are compatible with MRE rotary actuators and come with optional magnetic sensors for position detection.

Normative and Standards: The document references several standards including EN 50363-10-2, IEC 60754-1, UL/CSA style 21576, and 2002/95/CE. These standards are crucial for ensuring compliance and quality in manufacturing and product design.

Color Layout: The document specifies color codes for wiring, which include combinations of brown, blue, black, white, gray, green, yellow, pink, and red. This is essential for correct installation and maintenance.

Connectors: It mentions the use of axial and 90° angular standard connectors for motor, sensors, and grippers, highlighting the importance of flexibility in moving applications.

Lubrication Procedure: Regular checks and lubrication of steel bars are recommended to ensure smooth operation. The document provides specific instructions for applying lubricant and emphasizes the importance of not displacing the carrier from the guide.

Glossary of Technical Terms: The document includes a glossary explaining terms such as total gripping force, swivelling torque, stroke, frequency, duty cycle, power supply, peak current, and brushless motor power. These definitions are crucial for understanding the technical specifications and operational parameters of the equipment.

Operating Conditions: It outlines the operating temperature, environmental protection degree, noise level, and weight of the actuator. Certifications such as IPA Clean Room and CE are mentioned, ensuring compliance with international standards.

Electrical Specifications: Details on bus voltage, peak force, continuous force, phase resistance, and inductance are provided. These specifications are vital for ensuring the electrical compatibility and performance of the equipment.

Feedback and Sensor Information: The document describes the feedback sensor's role in measuring motor/slider positions, including details on circuit output types like ABZ, SIN/COS, and HALL signals. It also covers current consumption, working speed, resolution, and repeatability, which are critical for precise control and monitoring.

Catalog excerpts

Gimatic Mechatronics Riservati tutti i diritti, traduzioni incluse. Proibita ogni forma di riproduzione o trasmissione senza permesso scritto ed approvato da GIMATIC SpA. Con riserva di modifiche ed aggiornamenti in qualsiasi momento e senza alcun preavviso. All rights reserved, including translation rights. No parts of this publication may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocoping or otherwise, without the prior written permission of GIMATIC SpA. We reserve the right to make alterations. via Enzo Ferrari, 2/4 25030 Roncadelle (BS) ITALIA tel. +39 030 2584655 fax +39 030 2583886 [email protected] www.gimatic.com

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Pinze elettriche Electric grippers Unità rotanti elettriche Electric rotary units Motori lineari Linear motors Attuatori lineari elettrici Electric linear actuators Guide lineari elettriche Electric linear guides

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Pinze elettriche parallele a 2 griffe 2-jaw parallel electric gripper Pinze elettriche angolari a 2 griffe 2-jaw angular electric gripper Pinze elettriche per materozze MPXM R is F[N] s[mm] m[g] Electric sprue gripper Pinze elettriche radiali a 2 griffe 2-jaw radial electric gripper Pinze elettriche parallele a 3 griffe 3-jaw parallel electric gripper Under construction

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Attuatori rotanti elettrici Electric rotary actuators Tavole rotanti elettriche Indexing electrical tables Motori lineari Linear motors Steli motore Motor sliders Sensori Encoder Encoder sensors (*) Articolo in preparazione Under construction

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Attuatori lineari elettrici Electric linear actuators Guide lineari elettriche Electric linear guides (*) Articolo in preparazione Under construction

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V [Vdc] Alimentazione Power Supply

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Pinze elettriche parallele a 2 griffe 2-jaw parallel electric gripper Pinza elettrica parallela 2 griffe autocentrante S • emplice azionamento Plug&Play. N • essun consumo elettrico quando la pinza è in presa. N • essuna programmazione richiesta. T • enuta pezzo garantita in caso di interruzione d'energia. S • i adatta ad ogni dimensione di pezzo entro griffe. M • otore senza spazzole a lunga vita elettrica (Brushless DC). A • zionamento motore integrato nella pinza. A • limentazione in bassa tensione 24 Vdc. C • onnessione M8x1, 3 poli standard. C • ontrollabile con segnale PLC come una Valvola...

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Tempo chiusura griffe Jaw closing time Tempo di lavoro pinza Working gripper time Corrente di picco Peak current Potenza motore brushless Brushless motor power Peso (motore incluso) Weight (motor included) Certificazione Camera Bianca IPA IPA Clean Room Certification Forza di serraggio totale Total gripping force Corsa Stroke Frequenza Frequency Ciclo di lavoro Duty cycle Tensione d’alimentazione Power supply Connessione Connection Segnale d’ingresso apertura/chiusura Open/closed input signal Temperatura di esercizio Operating temperature Grado di protezione Environmntal Degree Rumorosità Noise...

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MPPM Forza di serraggio Gripping force Questa pinza elettrica può essere usata per serrare il carico sia dall’esterno che dall’interno. La presa può essere fatta in ogni posizione raggiungibile con la corsa delle griffe. Dopo il serraggio, il carico sarà tenuto con la sola forza della molla (Motore spento e consumo ZERO), anche in caso di interruzione dell’alimentazione. Inoltre il meccanismo di trasmissione è irreversibile, anche senza alimentazione. Pertanto non bisogna tentare di aprire o chiudere la pinza manualmente. This electric gripper can be used for either external or internal gripping...

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MPPM Dimensioni (mm) / Dimensions (mm) APERTA / OPEN = = C CHIUSA / CLOSED = = FIRST ANGLE PROJECTION Cava per sensore magnetico Magnetic sensor slot Foro passante per fissaggio pinza 2 Through hole for gripper fastening Connessione elettrica 3 Connexion électrique Boccole di centraggio 4 Centering sleeves (*) Articolo in preparazione Under construction Pinze elettriche parallele a 2 griffe / Parallel electric gripper with 2 jaws

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MPPM Connessione elettrica Electrical connection La pinza è dotata di connettore M8 a 3 poli per l’alimentazione a 24 Vdc e per il segnale di chiusura/apertura (ON/OFF). It is possible to provide the power supply at 24Vdc and the and the closing/opening signal (ON/OFF) by the M8 standard connector with 3 poles. Non è necessaria un’ulteriore elettronica di comando esterna. No further electronics is necessary to drive the gripper. +24 Vdc +24 Vdc BL BW BK PINZA CHIUSA CLOSED GRIPPER PINZA APERTA OPEN GRIPPER Connettore femmina standard M8x1 opzionale. Codice Gimatic: CFGM800325P / CFGM890325P....

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MPPM Sensori Il rilevamento della posizione di lavoro è affidato a uno o più sensori magnetici di prossimità (opzionali), che rilevano la posizione attraverso i magneti sulle griffe. Quindi, per un corretto funzionamento, è da evitare l’impiego in presenza di forti campi magnetici od in prossimità di grosse masse di materiale ferromagnetico. Se necessario è possibile utilizzare sensori a più alta sensibilità (con suffisso HS). The operating position can be checked by one or more magnetic sensors (optional), that detect the position by the magnets on the jaws inside. Therefore a near big mass...

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MPPM Fissaggio della pinza Gripper fastening La pinza può essere montata in posizione fissa oppure su parti in movimento: in questo caso va considerata la forza d’inerzia cui la pinza ed il suo carico sono sottoposti. Per fissare la pinza sul fondo usare quattro viti (SA) passanti attraverso la piastra di fissaggio ed avvitate nella pinza. Per fissare la pinza su un lato usare due viti (SB) attraverso i fori passanti (D3). In ogni caso utilizzare per il centraggio due boccole (BA), fornite nella confezione. Rispettare le dimensioni (DA e PA) nella tabella per le loro sedi nella piastra di fissaggio....

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MPPM Fissaggio delle estremità di presa Gripping tool fastening Costruire le dita di presa il più possibile corte e leggere. Fissarle con due viti (SC) e due boccole di centraggio (BA) nei fori calibrati (D1) delle griffe. The gripping tools must be as short and light as possible. They must be fastened by two screws (SC) and two centering sleeves (BA) in the calibrated holes (D1) of the jaws. (*) Articolo in preparazione Under construction Serie compatibility La serie MPPM è perfettamente compatibile con gli attuatori rotanti serie MRE senza alcuna interfaccia di fissaggio. MPPM grippers series...

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