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IOLBOX

Product catalog summary

Overview

The Gimatic IOLBOX is an IO-Link to MODBUS gateway designed to interface digital Gimatic plug & play grippers with external IO-Link master devices. It facilitates communication via IO-Link and MODBUS RTU over RS-485, enabling advanced control and diagnostics of connected grippers.

Key Features and Functionalities

Exchange of cyclic parameters such as opening/closing commands, gripping force, and jaw stroke.
Supports reading parameters and process data from up to 5 connected devices simultaneously.
Simple installation and configuration process.
Device status monitoring and advanced diagnostics.
Allows quick replacement of identical devices without reconfiguration.

Electrical and Mechanical Specifications

Power Supply: 24 Vdc
Current Consumption: 20 mA
Operating Temperature: 5°C to 60°C
Mass: Approximately 120 g
Connectors: M12 5-pole female for IO-Link master communication; M12 4-pole male for MODBUS RS-485 communication with slave devices.
Dimensions: Approx. 144.5 mm length with four mounting holes (Ø4.5 mm)

Communication Interfaces and Pinouts

The IOLBOX uses two main connectors:

M12 5-pin Type A (female): Connects to IO-Link master device.
Pin assignments:
1 = +24 Vdc (IOLBOX power supply)
2 = +24 Vdc (grippers power supply)
3 = GND (IOLBOX power supply)
4 = IO-Link communication line
5 = GND (grippers power supply, isolated)
M12 4-pin Type A (male): Connects to grippers or slave devices via MODBUS RS-485.
Pin assignments:
1 = +24 Vdc device power supply
2 = Differential channel A
3 = GND device power supply
4 = Differential channel B

Device Control and Configuration

Control and configuration are managed via the IODD (IO Device Description) file, available on the Gimatic website. This file contains device descriptions and operational data essential for setup and communication.

Network and Master Device Compatibility

The IOLBOX manages up to 5 grippers, presenting them as a single IO-Link device node to the external IO-Link master.
Supports two IO-Link master types:
- Type A (Class A): May require external power supply on pins 2(+) and 5(-) if the master cannot provide sufficient current.
- Type B (Class B): Can connect directly without external power supply.

IO-Link Master Wireless Unit

A wireless IO-Link master unit is also described, designed for mobile device communication (phone/tablet) with IO-Link devices. Key specifications include:

Dimensions: 70 × 20 × 95 mm (W×H×D)
Weight: 154 g
Material: Aluminium
Interfaces: M12 5-pin connector (Class A), M12 4-pin connector (Class A), Micro SD card slot, Mini USB, Bluetooth Smart, WLAN
Supported IO-Link versions: 1.0 and 1.1; IODD versions: 1.0.1 and 1.1
Power supply options: USB port, IO-Link master, or built-in battery (operates >3 hours at 2 W, max 350 mA current for IO-Link device)
Operating temperature: 0 to 40°C
IP rating: IP20
Compliance: EN 55022/2010 Class A, EN 55024/2010 + A1/2015, FCC and IC certifications

Installation and Application Examples

The document includes wiring diagrams and examples for connecting multiple grippers through the IOLBOX to an IO-Link master. It highlights the use of terminal and junction nodes and emphasizes that the IOLBOX appears as the sole IO-Link device node externally, simplifying network management.

Critical Recommendations and Notes

Ensure correct power supply type and wiring according to IO-Link master class (A or B).
Use the appropriate IODD file for device configuration and communication.
For Type A masters, provide external power supply if the master cannot supply sufficient current.
Consult the sales network for availability of the IO-Link version of standard plug & play devices.

Summary

The Gimatic IOLBOX is a robust and versatile IO-Link to MODBUS gateway that enables seamless integration and control of digital grippers in automated systems. Its solid electrical and mechanical design, flexible communication interfaces, and diagnostic capabilities support efficient device management and network scalability. The wireless IO-Link master unit further enhances mobility and ease of configuration for IO-Link devices.

Catalog excerpts

lO-Link Gateway Unit \ Die Gimatic Standard-Plug&Play-Greifer gibt es auch in der „IOL“-Version mit 4-poligem M8-Stecker und digitaler MODBUS RTU-Kommunikation auf serieller RS-485-Leitung. Die IOLBOX-Komponente ist ein IOLBOX-MODBUS-Gateway, mit dem digitale Greiferversionen an ein externes IOLink-Master-Gerat angeschlossen werden konnen. • Wechsel zyklischer Parameter: Offnen/SchlieSen, Greifkraft und Backenhub. • Lesung von Parametern und Prozessdaten bis zu maximal 5 Geraten. • Einfache Installation und Konfiguration des Gerats. • Ermoglicht erweiterte Diagnosefunktionen. • Schneller Austausch eines Gerats durch ein anderes der gleichen Art. Gimatic standard plug & play grippers are also available in the “IOL” version with M8 4-pole connector and MODBUS RTU digital communication on RS-485 serial line. The IOLBOX component is an IOLink-MODBUS gateway that can be used to connect the digital versions of the grippers to an external IOLink master device. • Exchange of cyclic parameters: opening / closing, gripping force and stroke of the jaws. • Reading of parameters and process data of up to 5 devices. • Easy device installation and configuration. • Monitoring of device status. • Enables advanced diagnostic features. • Quick replacement of one device with another of the same type. MaBe (mm) Dimensions (mm) FIRST ANGLE I—j\^r projection Mechanische und elektrische Eigenschaften Electrical and Mechanical Characteristics IOLBOX Sensoren Optionen Roboter-Kit Schneidzangen Aufhangungen Linearantriebe Greifer Prodiles and holders Werkzeugwechsler Dreheinheiten Sensors Options Robot Kit Nippers Suspensions Linear Actuators Grippers Profiles and Brackets Quick Changer Rotary Units

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Sensoren Optionen Roboter-Kit Schneidzangen Aufhangungen Linearantriebe Greifer Prodiles and holders Werkzeugwechsler Dreheinheiten Sensors Options Robot Kit Nippers Suspensions Linear Actuators Grippers Profiles and Brackets Quick Changer Rotary Units Die Einheit ist mit einem weiblichen 5-poligen M12-Stecker fur die Kommunikation mit dem IO-LINK Master und einem mannlichen 4-poligen M12-Stecker fur die Kommunikation in einem Modbus RS-485-Protokoll mit den angeschlossenen Geraten (Slaves) ausgestattet. ; \Main electrical connection The unit features an M12 5-pole female connector to allow communication...

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Example of connection of two grippers Der Benutzer kann ein Greifernetzwerk erstellen, in dem die IOLBOX das einzige IO-Link-Gerät ist, das somit extern nur einen Knoten des IO-Link-Masters verwendet. The user can create a network of grippers in which the IOLBOX is the only IO-Link device which, therefore, uses only one node of the IO-Link master externally. Ordering Code MPPM1606IOL* Slave ID=1 Werkzeugwechsler Quick Changer Beispiel für den Anschluss von zwei Greifern Dreheinheiten Rotary Units Ordering Code IOLBOX Junction node Junction node Greifer Grippers Prodiles and holders Profiles and...

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IO-Link-Master lO-Link Master Sensoren Optionen Roboter-Kit Schneidzangen Aufhangungen Linearantriebe Greifer Prodiles and holders Werkzeugwechsler Dreheinheiten Sensors Options Robot Kit Nippers Suspensions Linear Actuators Grippers Profiles and Brackets Quick Changer Rotary Units Der lO-Link Wireless-Master wird fur die Kommunikation mit lO-Link-Geraten verwendet. Sein Zweck ist, diese Gerate an ein Mobiltelefon oder Tablet anzuschlieSen. Mit einer einfachen App konnen die angeschlossenen lO-Link-Gerate einfach konfiguriert und parametriert werden. Eine Diagnose ist ebenso moglich. In der ersten...

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Elektrischer Anschluss Electrical connection \ IO-LINK MASTER PINOUT (TYPE B MODEL) Verbindungsart: M12-Stecker Typ A, 5-polig (weiblich) Type of connection: M12 5-pole type-A connector (female) Pin 1 = +24 Vdc zur Versorgung der IOLBOX Pin 1 = +24 Vdc IOLBOX power supply Pin 3 = 0 Vdc GND zur Versorgung der IOLBOX Pin 3 = GND for IOLBOX power supply Pin 4 = IO-Link-Kommunikation Pin 4 = IO-Link communication Pin 2 = +24 Vdc zur Versorgung der Greifer Pin 2 = +24 Vdc grippers power supply Pin 5 = 0 Vdc GND zur Versorgung der Greifer (isoliert) Pin 5 =GND for grippers power supply (isolated) Anwendungsbeispiele...

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Dreheinheiten Rotary Units IOLBOX Anmerkungen Notes _________________________________________________________________________________________________________________________________________________________________________________ Werkzeugwechsler Quick Changer Prodiles and holders Profiles and Brackets Greifer Grippers Linearantriebe Linear Actuators Aufhängungen Suspensions Schneidzangen Nippers Optionen Options Sensoren Sensors Iolbox Iolbox

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