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Product catalog summary

Overview

This document provides comprehensive technical specifications and descriptions of electrical connectors used for sensors and transducers in industrial automation. It focuses on M8 and M12 connector types, detailing cable materials, configurations, protection ratings, wiring options, and accessories.

1. Connector Types and Descriptions

The primary connector types covered are M8 and M12, available in female and male versions. These connectors come with molded cables or as wired/soldered variants to support flexible installation needs.

  • M8 Connectors: Female and male versions with molded PVC or PUR cables, offered in straight (180°) or angled (90°) configurations.
  • M12 Connectors: Female connectors with molded PVC or PUR cables, including shielded options, available in straight and angled forms.
  • Extension Cables: M8 male-female extensions with molded cables in straight and angled versions.
  • Wired and Soldered Connectors: M8 connectors designed for wiring or soldering with screw or solder connections.

2. Cable and Connector Specifications

Key technical parameters include:

  • Protection Rating: Most connectors meet IP69K standards, ensuring high resistance to dust, water jets, and harsh industrial environments.
  • Cable Materials: PVC (per CEI2022) and PUR (including UL Style 21576) cables provide flexibility and durability, with PUR offering enhanced chemical and abrasion resistance.
  • Lead Cross Section: Ranges from 0.14 mm² (AWG 26) to 0.34 mm² (AWG 22), depending on connector type and application.
  • Number of Leads: Connectors support 2 to 8 leads to accommodate various sensor wiring requirements.
  • Operating Temperature: Typically from -25°C to +75°C, with some M12 connectors rated up to +90°C.
  • Cable Lengths: Standard lengths include 2.5 m, 5 m, and 10 m, with some variations.
  • Dimensions: M8 connectors have approximately 10 mm diameter; M12 connectors about 14 mm diameter, with detailed thread sizes (M8x1, M12x1) specified.

3. Pin Configuration and Wiring

Pin assignments follow standardized color codes and functions for ease of installation and compatibility:

  • Common Pin Colors: Brown (BN+) for positive, Blue (BU-) for negative, Black (BK) for output, White (WH) for additional outputs, and other colors (Green, Yellow, Grey, Pink, Red) for multi-lead connectors.
  • Pin Functions: Include power supply, output signals, and not connected (N.C.) pins as applicable.

4. Protection and Durability

Connectors are designed to meet IP67 or IP69K protection classes, ensuring resistance to water jets, dust, and mechanical stress. PUR cables provide superior chemical and abrasion resistance compared to PVC, making them suitable for more demanding environments.

5. Applications and Recommendations

These connectors are intended for sensor and transducer connections in industrial automation systems such as rotary units, quick changers, linear actuators, grippers, and robot kits. Selection of cable material and connector type should consider environmental exposure, mechanical stress, and required cable length.

6. Summary of Critical Parameters

Connector TypeCable MaterialLead Cross Section (mm²)Number of LeadsProtection RatingOperating Temp (°C)Cable Length (m)
M8 Female with PVCPVC (CEI2022)0.25 (AWG 24)3IP69K-25 to 752.5
M8 Female with PURPUR (UL Style 21576)0.25 (AWG 24)3IP69K-25 to 752.5
M8 Female with PUR (8 leads)PUR (CEI2022)0.14 (AWG 26)8IP69K-25 to 755
M12 Female with PVCPVC (CEI2022)0.25 - 0.34 (AWG 22-24)3-4IP69K-25 to 752.5 - 10
M12 Female with PUR (shielded)PUR0.25 (AWG 24)5-8IP69K-25 to 752.5 - 5

7. Electrical and Mechanical Characteristics

  • Rated Voltage and Current: M8 connectors typically rated at 30 V AC/DC and 2 A; M12 connectors rated up to 60 V AC/DC and 4 A.
  • Contact Materials: Phosphor bronze contacts with gold-plated nickel treatment (+0.45 μm) for corrosion resistance and reliable conductivity.
  • Case Materials: Polyamide (PA66) with 30% fiberglass reinforcement for durability and mechanical strength.
  • Dimensions: Detailed dimensions including thread sizes (M8x1, M12x1), diameters, and lengths ensure compatibility with equipment.

8. Additional Components and Accessories

The document references accessories such as rotary units, quick changers, profiles and holders, suspensions, linear actuators, grippers, nippers, robot kits, and sensor options, indicating a broad product ecosystem supporting automation solutions.

9. Good Practices

  • Select cable material based on environmental conditions: PUR for chemical and abrasion resistance, PVC for general applications.
  • Verify connector angle (straight or angled) to fit installation space constraints.
  • Ensure correct pin configuration to match sensor wiring requirements.
  • Use connectors with appropriate IP rating for exposure to dust and water.
  • Consider cable length carefully to avoid excess slack or tension.

Conclusion

This document serves as a detailed technical reference for selecting and specifying electrical connectors for sensors and transducers in industrial automation. It highlights critical parameters such as protection ratings, cable materials, wiring configurations, and connector types to ensure reliable, durable connections in demanding industrial environments.

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Catalog excerpts

CF-1

Sensoren Optionen Roboter-Kit Schneidzangen Aufhangungen Linearantriebe Greifer Prodiles and holders Werkzeugwechsler Dreheinheiten Sensors Options Robot Kit Nippers Suspensions Linear Actuators Grippers Profiles and Brackets Quick Changer Rotary Units Elektrischer Verbinder Electrical connectors • Gegossene oder verdrahtete Steckverbinder zum Anschluss von Sensoren und Wandlern. • Erhaltlich in verschiedenen Losungen mit geradem oder abgewinkeltem Kabelausgang. • Co-molded or wired connectors for the connection of sensors and transducers. • Available in various solutions with straight or angled cable output. • Solutions with PVC and PUR cable.

 Open the catalog to page 1
CF-2

Sensoren Optionen Roboter-Kit Schneidzangen Aufhangungen Linearantriebe Greifer Prodiles and holders Werkzeugwechsler Dreheinheiten Sensors Options Robot Kit Nippers Suspensions Linear Actuators Grippers Profiles and Brackets Quick Changer Rotary Units

 Open the catalog to page 2
CF-3

Anschlussart Connector type Beschreibung Description M8-Buchse mit gegossenem PVC-Kabel M8 female connector with molded PVC cable 180° gerade straight 180° Schutzklasse Protection rating Braun (BN +); Blau (BU -); Schwarz (BK OUT) Brown (BN +); Blue (BU -); Black (BK OUT) Kabeldurchmesser (mm) Cable diameter (mm) Leitungsquerschnitt Lead cross section Anzahl der Ableitungen Number of leads Kabellänge (m) Cable length (m) Betriebstemperatur (°C) Operating temperature (°C) Anschlussart Connector type Beschreibung Description 3030149 (CFGM890325P) M8-Buchse mit gegossenem PUR-Kabel M8 female connector...

 Open the catalog to page 3
CF-4

Beschreibung Description M8-Buchse mit gegossenem PVC-Kabel M8 female connector with molded PVC cable Steckverbinderwinkel Connector angle Schutzklasse Protection rating 90° abgewinkelt nicht Standard angled 90° not standard Prodiles and holders Profiles and Brackets Braun (BN +); Blau (BU -); Schwarz (BK OUT) Brown (BN +); Blue (BU -); Black (BK OUT) Kabeldurchmesser (mm) Cable diameter (mm) Kabelmaterial Cable material Leitungsquerschnitt Lead cross section Anzahl der Ableitungen Number of leads Betriebstemperatur (°C) Operating temperature (°C) Beschreibung Description M8-Buchse mit gegossenem...

 Open the catalog to page 4
CF-5

Sensoren ■ Optionen Roboter-Kit Schneidzangen Aufhangungen Linearantriebe Greifer Prodiles and holders Werkzeugwechsler Sensors Options Robot Kit Nippers Suspensions Linear Actuators Grippers Profiles and Brackets Quick Changer Rotary Units Anschlussart Connector type Verlangerung mit M8-Stecker-Buchse-Stecker mit gegossenem Kabel Extension with M8 male-female connectors with molded cable Steckverbinderwinkel Connector angle Schutzklasse Protection rating Stecker gerade 180° / Buchse gerade 180° male straight 180°/ female straight 180° Kabeldurchmesser (mm) Cable diameter (mm) Cable material...

 Open the catalog to page 5
CF-6

Anschlussart Connector type Beschreibung Description Dreheinheiten Rotary Units CFGM1290325 M12-Buchse mit gegossenem PVC-Kabel M12 female connector with molded PVC cable 90° abgewinkelt angled 90° Schutzklasse Protection rating Werkzeugwechsler Quick Changer Steckverbinderwinkel Connector angle Prodiles and holders Profiles and Brackets Braun BN(+); Blau BU(-); Schwarz BK (OUT), NC Nicht angeschlossen Brown BN (+); Blue BU (-); Black BK (OUT) NC not connected Kabeldurchmesser (mm) Cable diameter (mm) Kabelmaterial Cable material Leitungsquerschnitt Lead cross section Anzahl der Ableitungen Number...

 Open the catalog to page 6
CF-7

Anschlussart Connector type Beschreibung Description M12-Buchse mit gegossenem PUR-Kabel M12 female connector with molded PUR cable 180° gerade straight 180° Schutzklasse Protection rating Leitungsquerschnitt Lead cross section Anzahl der Ableitungen Number of leads Kabelmaterial Cable material Kabellänge (m) Cable length (m) Betriebstemperatur (°C) Operating temperature (°C) Beschreibung Description M12-Buchse mit geschirmtem, gegossenem PUR-Kabel M12 female connector with shielded molded PUR cable Steckverbinderwinkel Connector angle Braun BN (+); Blau BU (-); Schwarz BK (OUT); Weiß WH (OUT);...

 Open the catalog to page 7
CF-8

Anschlussart Connector type M8-Buchse zur Verdrahtung M8 female connector to be wired M8-Stecker zur Verdrahtung M8 male connector to be wired Anzahl der Pole Number of poles Verkabelungsmethode Wiring method Screw connector Schutzklasse Protection rating Maximaler Kabeldurchmesser (mm) Maximum cable diameter (mm) Connector type M8 Female connector to cable M8 Male connector to cable Anzahl der Pole Number of poles Verkabelungsmethode Wiring method Screw connection Schutzklasse Protection rating Maximum cable diameter (mm) Connector type M8-Buchse zum Loten M8 female connector to be soldered...

 Open the catalog to page 8
CF-9

Anschlussart Connector type Beschreibung Description CFSM890325 M8 SNAP-Buchse mit gegossenem PVC-Kabel M8 SNAP female connector with molded PVC cable 90° abgewinkelt angled 90° Schutzklasse Protection rating Greifer Grippers Kabelmaterial Cable material Leitungsquerschnitt Lead cross section Anzahl der Ableitungen Number of leads Linearantriebe Linear Actuators Braun BN(+); Blau BU(-); Schwarz BK (OUT), Nicht angeschlossen NC Brown BN (+); Blue BU (-); Black BK (OUT); Not connected NC Kabeldurchmesser (mm) Cable diameter (mm) Kabellänge (m) Cable length (m) Betriebstemperatur (°C) Operating...

 Open the catalog to page 9
CF-10

Anschlussart Connector type Beschreibung Description Dreheinheiten Rotary Units Verlängerung mit M8-Stecker-Buchse-Stecker mit gegossenem Kabel Extension with M8 male-female connectors with molded cable Stecker gerade 180° / Buchse gerade 180° Male straight 180°/ Female straight 180° Schutzklasse Protection rating Werkzeugwechsler Quick Changer Steckverbinderwinkel Connector angle Prodiles and holders Profiles and Brackets Kabeldurchmesser (mm) Cable diameter (mm) Kabelmaterial Cable material Leitungsquerschnitt Lead cross section Anzahl der Ableitungen Number of leads Betriebstemperatur (°C)...

 Open the catalog to page 10
CF-11

Sensoren ■ Optionen Roboter-Kit Schneidzangen Aufhangungen Linearantriebe Greifer Prodiles and holders WerkzeugwechslerSensors Options Robot Kit Nippers Suspensions Linear Actuators Grippers Profiles and Brackets Quick Changer Rotary Units Anschlussart Connector type Contact type Anzahl der Kontakte Number of contacts Gehausematerial Case material Gehausefarbe Case color Kabelverschraubung Cable gland Nennspannung Rated voltage Nennstrom Rated current Contact material Contact treatment Contact treatment Schutzklasse Protection rating Operating temperature phosphor bronze Vergoldetes Nickel +0,45...

 Open the catalog to page 11

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